Implementation of Total Productive Maintenance in an Automotive Assembly Plant

Implementation of Total Productive Maintenance in an Automotive Assembly Plant
Author: Nipun Khanderia
Publisher: Independently Published
Total Pages: 54
Release: 2019-07-05
Genre:
ISBN: 9781078255264

Implementation of Total Productive Maintenance in an Automotive Assembly Plant Equipment performance plays an important role in every industrial organization.Maintenance is concerned with the performance of a wide variety of activities neededfor ensuring the smooth working of equipment and facilities. With increasing importancetowards reducing wastes and maximizing productivity for manufacturing companies, optimizingthe processes and machinery performance has become more critical than everbefore. This needs a higher attention to be given to the reliability of the production facilities, to achieve good product quality at less cost. The maintenance and managementof the company's production facilities is of increasing importance in modern factories.The measurement of their utilization will bring useful information about company performance.Total productive maintenance (TPM) is an equipment improvement effort, bringing maintenance and production departments together to prevent equipment downtimeand failures. The fast rate of acceptance of TPM indicates that the practitionersalways have the thirst for improvement in equipment performance. The overall equipment effectiveness (OEE) measure is the basic requirement in a manufacturingindustry improvement approach of TPM effort. Manufacturing organizationcan use the OEE calculations to know, how effectively the equipment is running. An accurateOEE percentage indicates whether the equipment is running at optimum capacityand producing quality output or experiencing unnecessary downtime. This study investigatesand makes use of OEE performance measurement. The OEE measure basicallyconsists of three factors namely availability, performance efficiency and quality The TPMactivities will eliminate equipment losses related to availability, performance rate, andquality rate. Hence, the TPM implementation will increase the OEE value.This project outlines the theories of TPM and OEE and implementation of the samein an automotive assembly plant. The automotive assembly plant entering in the massproduction phase is struggling to achieve a decent OEE percentge. An attempt have beenmade to increase the OEE by using different lean tools and thus implementing TPM inan automotive assembly plant.

Impact Analysis of Total Productive Maintenance

Impact Analysis of Total Productive Maintenance
Author: José Roberto Díaz-Reza
Publisher: Springer
Total Pages: 361
Release: 2018-10-01
Genre: Technology & Engineering
ISBN: 3030017257

This book present the state of the art in Total Productive Maintainance (TPM) and its benefits. The authors present a survey applied to 368 manufacturing industries in order to determine their level of execution of TPM. Then a series of causal models are presented. For each model, the authors present a measure of the dependency between the critical success factors and the benefits obtained, allowing industry managers to differentiate between essential and non-essential activities. The content also allows students and academics to obtain a theoretical and empirical basis on the importance of TPM as a lean manufacturing tool in the context of industry 4.0.

Autonomous Maintenance in Seven Steps

Autonomous Maintenance in Seven Steps
Author: Fumio Gotoh
Publisher: Routledge
Total Pages: 248
Release: 2020-04-15
Genre: Business & Economics
ISBN: 1351464981

Autonomous maintenance is an especially important pillar of Total Productive Maintenance (TPM) because it enlists the intelligence and skills of the people who are most familiar with factory machines-- equipment operators. Operators learn the maintenance skills they need to know through a seven-step autonomous maintenance program. Most companies in the West stop after implementing the first few steps and never realize the full benefits of autonomous maintenance. This book contains comprehensive coverage of all seven steps--not just the first three or four.It includes:An overview of autonomous maintenance features and checklists for step audits to certify team achievement at each AM step.TPM basics such as the six big losses, overall equipment effectiveness (OEE), causes of losses, and six major TPM activities.An implementation plan for TPM and five countermeasures for achieving zero breakdowns.Useful guidelines and case studies in applying AM to manual work such as assembly, inspection, and material handling.Integrates examples from Toyota, Asai Glass, Bridgestone, Hitachi, and other top companies.By treating machines as partners and taking responsibility for them, you get machines that you can rely on and help maintain an energized and responsive workplace. For companies that are serious about taking autonomous maintenance beyond mere cleaning programs, this is an essential sourcebook and implementation support.

Factors Affecting the Implementation of a Total Productive Maintenance System (TPM)

Factors Affecting the Implementation of a Total Productive Maintenance System (TPM)
Author: Norman Herrmann
Publisher: diplom.de
Total Pages: 81
Release: 2004-11-30
Genre: Business & Economics
ISBN: 3832484582

Inhaltsangabe:Abstract: Modern manufacturing requires that organisations that want to be successful and to achieve world-class manufacturing must posses both effective and efficient maintenance. One approach to improve the performance of maintenance activities is to implement a Total Productive Maintenance (TPM) system. The aim of this dissertation is to prove that the introduction of a TPM system is by no means an easy task, because there are several barriers that encumber the implementation process, the driving forces to success have to be identified and well understood, and a process of organisational change has to be managed successfully. The study analyses impediments, barriers and obstacles to the implementation procedure and discovers key success factors concluding with a conceptual framework for a successful TPM implementation. The dissertation also examines the challenge of managing change within the TPM context and identifies that such a TPM journey requires employee and management commitment to be successful. Through a case study of implementing TPM in an automotive supplier company, the practical aspect within and beyond basic TPM theory and problems encountered during the implementation are discussed and analysed. The paper concludes that the implementation of TPM is definitely not an easy task, which is considerably burdened by organisational, behavioural and other barriers, and necessitates the difficult mission to change peoples mindsets from a traditional maintenance approach. Inhaltsverzeichnis:Inhaltsverzeichnis: Title page01 Declaration and Word Count02 Abstract03 Acknowledgements04 Table of contents05 List of figures09 CHAPTER 1INTRODUCTION10 1.1Importance of TPM10 1.2Problem statement and objectives11 1.3Research methods12 1.4Structure of the study13 CHAPTER 2LITERATURE REVIEW14 2.1Defining TPM14 2.2Basic concept14 2.3Performance measurement17 2.4New roles of operators and maintenance staff19 2.5The JIPM s 12 steps to implement TPM21 2.6The connection between TPM and TQM23 2.7TPM in the view of change25 CHAPTER 3METHODOLOGY29 3.1Company profile and TPM background29 3.1.1General information about the company29 3.1.2CME: The plant of the focus of this study30 3.2Explanation, justification and limitations of selected methods32 3.2.1Focus group discussion32 3.2.1.1Data collection procedure33 3.2.1.2Data evaluation34 3.2.2Participant observation35 3.2.3Document analysis36 CHAPTER 4FINDINGS [...]

TPM

TPM
Author: Kunio Shirose
Publisher:
Total Pages: 560
Release: 1992
Genre: Total productive maintenance
ISBN: 9784889569025

Total Productive Maintenance

Total Productive Maintenance
Author: Tina Kanti Agustiady
Publisher: CRC Press
Total Pages: 316
Release: 2016-02-03
Genre: Business & Economics
ISBN: 1482255405

A systematic approach to improving production and quality systems, total productive maintenance (TPM) involves all employees through a moderate investment in maintenance. Therefore, a successful TPM implementation requires support of all employees from C-level on down. Total Productive Maintenance: Strategies and Implementation Guide highlights the

Total Productive Maintenance in America

Total Productive Maintenance in America
Author: Society of Manufacturing Engineers
Publisher: Society of Manufacturing Engineers
Total Pages: 130
Release: 1995
Genre: Technology & Engineering
ISBN: 0872634612

You've heard the buzz about how TPM can minimize machine downtime while it maximizes productivity. Now you can discover exactly how to integrate a TPM program into your workshop to make its implementation a bottom-line success! This book explains the subtle but distinct difference between TPM as an equipment management strategy and not a maintenance management program. Being able to distinguish between these two mindsets can help your TPM program yield dramatic results. One reading of this practical new reference, can help you make the old saying 'good maintenance is good business' a reality.

Handbook of Maintenance Management and Engineering

Handbook of Maintenance Management and Engineering
Author: Mohamed Ben-Daya
Publisher: Springer Science & Business Media
Total Pages: 745
Release: 2009-07-30
Genre: Technology & Engineering
ISBN: 1848824726

To be able to compete successfully both at national and international levels, production systems and equipment must perform at levels not even thinkable a decade ago. Requirements for increased product quality, reduced throughput time and enhanced operating effectiveness within a rapidly changing customer demand environment continue to demand a high maintenance performance. In some cases, maintenance is required to increase operational effectiveness and revenues and customer satisfaction while reducing capital, operating and support costs. This may be the largest challenge facing production enterprises these days. For this, maintenance strategy is required to be aligned with the production logistics and also to keep updated with the current best practices. Maintenance has become a multidisciplinary activity and one may come across situations in which maintenance is the responsibility of people whose training is not engineering. This handbook aims to assist at different levels of understanding whether the manager is an engineer, a production manager, an experienced maintenance practitioner or a beginner. Topics selected to be included in this handbook cover a wide range of issues in the area of maintenance management and engineering to cater for all those interested in maintenance whether practitioners or researchers. This handbook is divided into 6 parts and contains 26 chapters covering a wide range of topics related to maintenance management and engineering.

The TPM Playbook

The TPM Playbook
Author: Chris A. Ortiz
Publisher: CRC Press
Total Pages: 96
Release: 2016-01-25
Genre: Business & Economics
ISBN: 1498782604

This book is a guideline for implementation and it is intended for the Lean practitioner looking for a training tool and a guideline that can be used in the work area while improvements are being conducted. It describes how to effectively implement total productive maintenance.