Hot Cracking Phenomena In Welds
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Author | : Thomas Böllinghaus |
Publisher | : Springer Science & Business Media |
Total Pages | : 398 |
Release | : 2005-10-20 |
Genre | : Technology & Engineering |
ISBN | : 354027460X |
Although the avoidance of hot cracking still represents a major topic in modern fabrication welding components, the phenomena have not yet been fully understood. Through the 20 individual contributions from experts all over the world the present state of knowledge about hot cracking during welding is defined, and the subject is approached from four different viewpoints. The first chapter provides an overview of the various hot cracking phenomena. Different mechanisms of solidification cracking proposed in the past decades are summarized and new insight is particularly given into the mechanism of ductility dip cracking. The effects of different alloying elements on the hot cracking resistance of various materials are shown in the second chapter and, as a special metallurgical effect, the initiation of stress corrosion cracking at hot cracks has been highlighted. The third chapter outlines how numerical analyses and other modelling techniques can be utilized to describe hot cracking phenomena and how such results might contribute to the explanation of the mechanisms. Various hot cracking test procedures are presented in the final chapter with a special emphasis on standardization. For the engineering and natural scientists in research and development the book provides both, new insight and a comprehensive overview of hot cracking phenomena in welds. The contributions additionally give numerous individual solutions and helpful advice for international welding engineers to avoid hot cracking in practice. Furthermore, it represents a very helpful tool for upper level metallurgical and mechanical engineering students.
Author | : Thomas Böllinghaus |
Publisher | : Springer |
Total Pages | : 502 |
Release | : 2016-02-10 |
Genre | : Technology & Engineering |
ISBN | : 3319284347 |
This is the fourth volume in the well-established series of compendiums devoted to the subject of weld hot cracking. It contains the papers presented at the 4th International Cracking Workshop held in Berlin in April 2014. In the context of this workshop, the term “cracking” refers to hot cracking in the classical and previous sense, but also to cold cracking, stress-corrosion cracking and elevated temp. solid-state cracking. A variety of different cracking subjects are discussed, including test standards, crack prediction, weldability determination, crack mitigation, stress states, numerical modelling, and cracking mechanisms. Likewise, many different alloys were investigated such as aluminum alloys, copper-aluminum dissimilar metal, austenitic stainless steel, nickel base alloys, duplex stainless steel, creep resistant steel, and high strength steel.
Author | : John Lippold |
Publisher | : Springer Science & Business Media |
Total Pages | : 439 |
Release | : 2011-05-03 |
Genre | : Technology & Engineering |
ISBN | : 3642168647 |
This is the third in a series of compendiums devoted to the subject of weld hot cracking. It contains 22 papers presented at the 3rd International Hot Cracking Workshop in Columbus, Ohio USA in March 2010. In the context of this workshop, the term “hot cracking” refers to elevated temperature cracking associated with either the weld metal or heat-affected zone. These hot cracking phenomena include weld solidification cracking, HAZ and weld metal liquation cracking, and ductility-dip cracking. The book is divided into three major sections based on material type; specifically aluminum alloys, steels, and nickel-base alloys. Each of these sections begins with a keynote paper from prominent researchers in the field: Dr. Sindo Kou from the University of Wisconsin, Dr. Thomas Böllinghaus from BAM and the University of Magdeburg, and Dr. John DuPont from Lehigh University. The papers contained within include the latest insight into the mechanisms associated with hot cracking in these materials and methods to prevent cracking through material selection, process modification, or other means. The three Hot Cracking Phenomena in Welds compendiums combined contain a total of 64 papers and represent the best collection of papers on the topic of hot cracking ever assembled.
Author | : Thomas Böllinghaus |
Publisher | : Springer Science & Business Media |
Total Pages | : 458 |
Release | : 2008-08-07 |
Genre | : Technology & Engineering |
ISBN | : 3540786287 |
Failure of welded components can occur during service as well as during fabrication. Most common, analyses of the resistance of welded components against failure are targeted at crack avoidance. Such evaluations are increasingly carried out by modern weldability studies, i. e. considering interactions between the selected base and filler materials, structural design and welding process. Such weldability investigations are particularly targeted to prevent hot cracking, as one of the most common cracking phenomena occurring during weld fabrication. To provide an international information and discussion platform to combat hot cracking, an international workshop on Hot Cracking Phenomena in Welds has been created, based on an initiative of the Institute for Materials and Joining Technology at the Otto-von-Guericke University in Magdeburg and the Division V. 5 – Safety of Joined Components at the Federal Institute for Materials Research and Testing (BAM) in Berlin, Germany. The first workshop was organized in Berlin under the topics mechanisms and phenomena, metallurgy and materials, modelling and simulations as well as testing and standardization. It consisted of 20 individual contributions from eight countries, which were compiled in a book that found a very ready market, not only in the welding community. As a consequence of increasing interest, it has been decided to establish the Workshop on Hot Cracking Phenomena in Welds as a regular event every three years embedded in the International Institute of Welding (IIW). Attached to the IIW Commission IX and II Spring intermediate meetings, the second workshop was organized in March 2007.
Author | : Thomas Böllinghaus |
Publisher | : Springer Science & Business Media |
Total Pages | : 412 |
Release | : 2005-03-08 |
Genre | : Science |
ISBN | : 9783540223320 |
Hot cracking in welds still has not been fully understood. Hot Cracking Phenomena in Welds contains 20 individual contributions from experts all over the world. The book provides the latest insight on hot cracking phenomena in welds and gives a comprehensive overview of the state of knowledge in this subject, addressing engineers and scientists in research and development. It contains numerous solutions and helpful guidance on specific problems, particularly for welding engineers confronted with hot cracking in practice. The book touches all three types of hot cracking, namely solidification cracking, liquation cracking and ductility dip cracking. It explains the differences of the mechanisms,thus representing also a very helpful tool for metallurgists and advanced engineering students. TOC:Phenomena and Mechanisms.- Metallurgy and Materials.- Modelling and Simulation.- Testing and Standardisation.
Author | : Hongyan Zhang |
Publisher | : CRC Press |
Total Pages | : 465 |
Release | : 2011-12-13 |
Genre | : Technology & Engineering |
ISBN | : 1466556412 |
Drawing on state-of-the-art research results, Resistance Welding: Fundamentals and Applications, Second Edition systematically presents fundamental aspects of important processes in resistance welding and discusses their implications on real-world welding applications. This updated edition describes progress made in resistance welding research and
Author | : Andrzej Sluzalec |
Publisher | : Springer Science & Business Media |
Total Pages | : 173 |
Release | : 2005-12-05 |
Genre | : Technology & Engineering |
ISBN | : 1402029918 |
The main purpose of this book is to provide a unified and systematic continuum approach to engineers and applied physicists working on models of deformable welding material. The key concept is to consider the welding material as an thennodynamic system. Significant achievements include thermodynamics, plasticity, fluid flow and numerical methods. Having chosen point of view, this work does not intend to reunite all the information on the welding thermomechanics. The attention is focused on the deformation of welding material and its coupling with thermal effects. Welding is the process where the interrelation of temperature and deformation appears throughout the influence of thermal field on material properties and modification of the extent of plastic zones. Thermal effects can be studied with coupled or uncoupled theories of thermomechanical response. A majority of welding problems can be satisfactorily studied within an uncoupled theory. In such an approach the temperature enters the stress-strain relation through the thennal dilatation and influences the material constants. The heat conduction equation and the relations governing the stress field are considered separately. In welding a material is either in solid or in solid and liquid states. The flow of metal and solidification phenomena make the welding process very complex. The automobile, aircraft, nuclear and ship industries are experiencing a rapidly-growing need for tools to handle welding problems. The effective solutions of complex problems in welding became possible in the last two decades, because of the vigorous development of numerical methods for thermal and mechanical analysis.
Author | : Joseph R. Davis |
Publisher | : ASM International |
Total Pages | : 228 |
Release | : 2006-01-01 |
Genre | : Technology & Engineering |
ISBN | : 1615030514 |
Corrosion failures of industrial components are commonly associated with welding. The reasons are many and varied. For example, welding may reduce the resistance to corrosion and environmentally assisted cracking by altering composition and microstructure, modifying mechanical properties, introducing residual stress, and creating physical defects. This book details the many forms of weld corrosion and the methods used to minimize weld corrosion. Chapters on specific alloys groups--carbon and alloy steels, stainless steels, high-nickel alloys, and nonferrous alloys--describe both general welding characteristics and the metallurgical factors that influence corrosion behavior. Corrosion problems associated with dissimilar metal weldments are also examined. Case histories document corrosion problems unique to specific industries including oil and gas, chemical processing, pulp and paper, and electric power. Special challenges caused by high-temperature environments are discussed. Commonly used methods to monitor weld corrosion and test methods for evaluation of intergranular, pitting, crevice, stress-corrosion cracking, and other forms of corrosion are also reviewed.
Author | : John A. Goldak |
Publisher | : Springer Science & Business Media |
Total Pages | : 326 |
Release | : 2006-07-04 |
Genre | : Technology & Engineering |
ISBN | : 0387232885 |
Computational Welding Mechanics (CWM) provides readers with a complete introduction to the principles and applications of computational welding including coverage of the methods engineers and designers are using in computational welding mechanics to predict distortion and residual stress in welded structures, thereby creating safer, more reliable and lower cost structures. Drawing upon years of practical experience and the study of computational welding mechanics the authors instruct the reader how to: - understand and interpret computer simulation and virtual welding techniques including an in depth analysis of heat flow during welding, microstructure evolution and distortion analysis and fracture of welded structures, - relate CWM to the processes of design, build, inspect, regulate, operate and maintain welded structures, - apply computational welding mechanics to industries such as ship building, natural gas and automobile manufacturing. Ideally suited for practicing engineers and engineering students, Computational Welding Mechanics is a must-have book for understanding welded structures and recent technological advances in welding, and it provides a unified summary of recent research results contributed by other researchers.
Author | : Robert W. Messler, Jr. |
Publisher | : John Wiley & Sons |
Total Pages | : 685 |
Release | : 2008-09-26 |
Genre | : Technology & Engineering |
ISBN | : 3527617493 |
An advanced yet accessible treatment of the welding process and its underlying science. Despite the critically important role welding plays in nearly every type of human endeavor, most books on this process either focus on basic technical issues and leave the science out, or vice versa. In Principles of Welding, industry expert and prolific technical speaker Robert W. Messler, Jr. takes an integrated approach--presenting a comprehensive, self-contained treatment of the welding process along with the underlying physics, chemistry, and metallurgy of weld formation. Promising to become the standard text and reference in the field, this book provides an unprecedented broad coverage of the underlying physics and the mechanics of solidification--including peritectic and eutectic reactions--and emphasizes material continuity and bonding as a way to create a joint between materials of the same general class. The author supplements the book with hundreds of tables and illustrations, and correlates the science to welding practices in the real world. Principles of Welding departs from existing books with its clear, unambiguous presentation, which is easily grasped even by undergraduate students, yet given at the advanced level required by experienced engineers.