Guidelines for Safe Handling of Powders and Bulk Solids

Guidelines for Safe Handling of Powders and Bulk Solids
Author: CCPS (Center for Chemical Process Safety)
Publisher: John Wiley & Sons
Total Pages: 816
Release: 2010-08-13
Genre: Technology & Engineering
ISBN: 0470925051

Powders and bulk solids, handled widely in the chemical, pharmaceutical, agriculture, smelting, and other industries present unique fire, explosion, and toxicity hazards. Indeed, substances which are practically inert in consolidated form may become quite hazardous when converted to powders and granules. The U.S. Chemical Safety and Hazard Investigation Board is currently investigating dust explosions that occured in 2003 at WestPharma, CTA Acoustics, and Hayes-Lemmerz, and is likely to recommend that companies that handle powders or whose operations produce dust pay more attention to understanding the hazards that may exist at their facility. This new CCPS guidelines book will discuss the types of hazards that can occur in a wide range of process equipment and with a wide range of substances, and will present measures to address these hazards.

Guidelines for Safe Handling of Powders and Bulk Solids

Guidelines for Safe Handling of Powders and Bulk Solids
Author: Stanley S. Grossel
Publisher: Wiley-AIChE
Total Pages: 824
Release: 2005
Genre: Science
ISBN:

Powders and bulk solids, handled widely in the chemical, pharmaceutical, agriculture, smelting, and other industries present unique fire, explosion, and toxicity hazards. Indeed, substances which are practically inert in consolidated form may become quite hazardous when converted to powders and granules. The U.S. Chemical Safety and Hazard Investigation Board is currently investigating dust explosions that occured in 2003 at WestPharma, CTA Acoustics, and Hayes-Lemmerz, and is likely to recommend that companies that handle powders or whose operations produce dust pay more attention to understanding the hazards that may exist at their facility. This new CCPS guidelines book will discuss the types of hazards that can occur in a wide range of process equipment and with a wide range of substances, and will present measures to address these hazards.

Guidelines for Integrating Process Safety into Engineering Projects

Guidelines for Integrating Process Safety into Engineering Projects
Author: CCPS (Center for Chemical Process Safety)
Publisher: John Wiley & Sons
Total Pages: 432
Release: 2018-11-05
Genre: Science
ISBN: 1118795040

There is much industry guidance on implementing engineering projects and a similar amount of guidance on Process Safety Management (PSM). However, there is a gap in transferring the key deliverables from the engineering group to the operations group, where PSM is implemented. This book provides the engineering and process safety deliverables for each project phase along with the impacts to the project budget, timeline and the safety and operability of the delivered equipment.

Guidelines for Mechanical Integrity Systems

Guidelines for Mechanical Integrity Systems
Author: CCPS (Center for Chemical Process Safety)
Publisher: John Wiley & Sons
Total Pages: 322
Release: 2006-08-11
Genre: Technology & Engineering
ISBN: 0816909520

In recent years, process safety management system compliance audits have revealed that organizations often have significant opportunities for improving their Mechanical Integrity programs. As part of the Center for Chemical Process Safety's Guidelines series, Guidelines for Mechanical Integrity Systems provides practitioners a basic familiarity of mechanical integrity concepts and best practices. The book recommends efficient approaches for establishing a successful MI program.

Guidelines for Inherently Safer Chemical Processes

Guidelines for Inherently Safer Chemical Processes
Author: CCPS (Center for Chemical Process Safety)
Publisher: John Wiley & Sons
Total Pages: 531
Release: 2019-10-11
Genre: Technology & Engineering
ISBN: 1119529204

Since the publication of the second edition several United States jurisdictions have mandated consideration of inherently safer design for certain facilities. Notable examples are the inherently safer technology (IST) review requirement in the New Jersey Toxic Chemical Prevention Act (TCPA), and the Inherently Safer Systems Analysis (ISSA) required by the Contra Costa County (California) Industrial Safety Ordinance. More recently, similar requirements have been proposed at the U.S. Federal level in the pending EPA Risk Management Plan (RMP) revisions. Since the concept of inherently safer design applies globally, with its origins in the United Kingdom, the book will apply globally. The new edition builds on the same philosophy as the first two editions, but further clarifies the concept with recent research, practitioner observations, added examples and industry methods, and discussions of security and regulatory issues. Inherently Safer Chemical Processes presents a holistic approach to making the development, manufacture, and use of chemicals safer. The main goal of this book is to help guide the future state of chemical process evolution by illustrating and emphasizing the merits of integrating inherently safer design process-related research, development, and design into a comprehensive process that balances safety, capital, and environmental concerns throughout the life cycle of the process. It discusses strategies of how to: substitute more benign chemicals at the development stage, minimize risk in the transportation of chemicals, use safer processing methods at the manufacturing stage, and decommission a manufacturing plant so that what is left behind does not endanger the public or environment.

Guidelines for Combustible Dust Hazard Analysis

Guidelines for Combustible Dust Hazard Analysis
Author: CCPS (Center for Chemical Process Safety)
Publisher: John Wiley & Sons
Total Pages: 256
Release: 2017-04-26
Genre: Science
ISBN: 1119417783

This book describes how to conduct a Combustible Dust Hazard Analysis (CDHA) for processes handling combustible solids. The book explains how to do a dust hazard analysis by using either an approach based on compliance with existing consensus standards, or by using a risk based approach. Worked examples in the book help the user understand how to do a combustible dust hazards analysis.

Process Safety for Engineers

Process Safety for Engineers
Author: CCPS (Center for Chemical Process Safety)
Publisher: John Wiley & Sons
Total Pages: 564
Release: 2022-05-03
Genre: Science
ISBN: 1119830982

Process Safety for Engineers Familiarizes an engineer new to process safety with the concept of process safety management In this significantly revised second edition of Process Safety for Engineers: An Introduction, CCPS delivers a comprehensive book showing how Process Safety concepts are used to reduce operational risks. Students, new engineers, and others new to process safety will benefit from this book. In this updated edition, each chapter begins with a detailed incident case study, provides steps that help address issues, and contains problem sets which can be assigned to students. The second edition covers: Process Safety: including an overview of CCPS’ Risk Based Process Safety Hazards: specifically fire and explosion, reactive chemical, and toxicity Design considerations for hazard control: including Hazard Identification and Risk Analysis Management of operational risk: including management of change In addition, the book presents how Process Safety performance is monitored and sustained. The associated online resources are linked to the latest online CCPS resources and lectures.

Active Pharmaceutical Ingredients

Active Pharmaceutical Ingredients
Author: Stanley Nusim
Publisher: CRC Press
Total Pages: 452
Release: 2016-04-19
Genre: Medical
ISBN: 1439803390

To successfully bring an Active Pharmaceutical Ingredient (API) to market, many steps must be followed to ensure compliance with governmental regulations. This book is an unparalleled guide to the development, manufacturing, and regulation of the preparation and use of APIs globally. This secoond edition brings readers up-to-date with the quality control regulations for APIs that have been added or amended since the first edition. These updates help ensure that pharmaceutical professionals and drug manufacturers meet the established and required guidelines set forth by the US and international regulatory industries.

Guidelines for Initiating Events and Independent Protection Layers in Layer of Protection Analysis

Guidelines for Initiating Events and Independent Protection Layers in Layer of Protection Analysis
Author: CCPS (Center for Chemical Process Safety)
Publisher: John Wiley & Sons
Total Pages: 384
Release: 2015-02-03
Genre: Technology & Engineering
ISBN: 1118948718

The book is a guide for Layers of Protection Analysis (LOPA)practitioners. It explains the onion skin modeland in particular, how it relates to the use of LOPA and the needfor non-safety instrumented independent protection layers. Itprovides specific guidance on Independent Protection Layers (IPLs)that are not Safety Instrumented Systems (SIS). Using theLOPA methodology, companies typically take credit for riskreductions accomplished through non-SIS alternatives; i.e.administrative procedures, equipment design, etc. Itaddresses issues such as how to ensure the effectiveness andmaintain reliability for administrative controls or“inherently safer, passive” concepts. This book will address how the fields of Human ReliabilityAnalysis, Fault Tree Analysis, Inherent Safety, Audits andAssessments, Maintenance, and Emergency Response relate to LOPA andSIS. The book will separate IPL’s into categories such as thefollowing: Inherent Safety eliminates a scenario or fundamentally reduces a hazard Preventive/Proactive prevents initiating event from occurring such as enhancedmaintenance Preventive/Active stops chain of events after initiating event occurs but beforean incident has occurred such as high level in a tank shutting offthe pump. Mitigation (active or passive) minimizes impact once an incident has occurred such as closingblock valves once LEL is detected in the dike (active) or the dikepreventing contamination of groundwater (passive).

Dust Explosion and Fire Prevention Handbook

Dust Explosion and Fire Prevention Handbook
Author: Nicholas P. Cheremisinoff
Publisher: John Wiley & Sons
Total Pages: 297
Release: 2014-06-27
Genre: Science
ISBN: 1118773780

Up-to-date and thorough coverage of the causes, repercussions, and prevention of dust explosions and fires by one of the most well-respected environmental scientists and worker safety litigation specialists in the world This handy volume is a ready “go to” reference for the chemical engineer, plant manager, process engineer, or chemist working in industrial settings where dust explosions could be a concern, such as the process industries, coal industry, metal industry, and others. Though dust explosions have been around since the Earth first formed, and they have been studied and written about since the 1500s, they are still an ongoing concern and occur almost daily somewhere in the world, from bakeries to fertilizer plants. Dust explosions can have devastating consequences, and, recently, there have been new industrial standards and guidelines that reflect safer, more reasonable methods for dealing with materials to prevent dust explosions and resultant fires. This book not only presents these new developments for engineers and managers, it offers in-depth coverage of the subject, starting with a complete overview of dust—how it forms, when it is in danger of exploding, and how this risk can be mitigated—as well as a general overview of explosions and the environments that foster them. Dust Explosion and Fire Prevention Handbook covers individual industries, such as metal and coal; offers an appendix that outlines best practices for preventing dust explosions and fire and how these risks can be systematically mitigated by these implementations; and incorporates a handy glossary of terms for easy access, not only for the veteran engineer or chemist, but for the student or new hire. This ready reference is one of the most useful texts that an engineer or chemist could have at their side. With so many accidents still occurring in industry today, this must-have volume pinpoints the most common, sure-fire ways for engineers, scientists, and chemists working with these hazardous materials to go about their daily business safely, efficiently, and profitably, with no extraneous tables or theoretical treatises.