Grouting of Tendons in Prestressed Concrete

Grouting of Tendons in Prestressed Concrete
Author: fib Fédération internationale du béton
Publisher: fib Fédération internationale du béton
Total Pages: 56
Release: 2002-01-01
Genre: Technology & Engineering
ISBN: 9782883940604

Prestressed Concrete is a very efficient form of construction; it takes advantage of the strength of concrete in compression. Developed mainly over the second part of the 20th century, it has proven to be reliable and durable. However, in the 1990's some cause for concern was discovered, first in the UK and followed by many other countries of the world. It appeared that the grout, an important means of protection of the steel against corrosion for internally ducted tendons, was in some cases inadequate. Major investigations followed including physical intrusive examination of ducts, mainly in bridges, and re-writing of procedures, processes and specifications, and in 1998 FIP launched a Task Group to review their advice note "Guidelines for Grouting" which had first been published in 1990. The merger of FIP and CEB in 1998 brought this under the auspices of fib. Structural deficiencies have only been found in a small number of bridges and in most of these cases the cause is clearly identifiable as either design detailing, workmanship or materials. In the UK, the Concrete Society report TR47 "Durable Post-tensioned Concrete Bridges" had been published in 1996, which was the culmination of four years of investigative research, and contained major new specifications and procedures aimed at improving the quality of grouting. In the USA, the Post Tensioning Institute published in 2001 their guide "Specification for Grouting of Post-Tensioned Structures", which also represented major steps forward in materials and testing requirements. The American Segmental Bridge Institute has set up a Committee to re-examine their guidelines, as have many other National Bodies worldwide. In Europe, France has issued a "Fascicule No. 65A" covering requirements for grouting and there are many developments in hand in other countries. Also in Europe, a European Technical Approval Guideline (ETAG) has been published for approval of post-tensioning systems which covers several aspects of grout and grouting. In November 2001 an international workshop was held in Ghent, Belgium on "Durability of Post-Tensioning Tendons" [see fib Bulletin 15] at which international experience was exchanged. The theme was clearly apparent; those bridge owners that have looked, have found some problems with a few of their post-tensioned bridges. In most cases steps are being taken to repair existing bridges, where considered necessary, and to improve future construction by reviewing national specifications. Emphasis is being put on a multi-layer protection strategy whereby protection against corrosion is provided by waterproofing, dense impermeable concrete, sealed ducts and good quality grout. Design detailing and rain water management are seen as important aspects. It was, therefore, timely for fib to publish state-of-the-art guidelines to assist in developing and improving the quality of a major line of defence against corrosion, the cement grout. This document represents a consensus view of current practitioners of what is a rapidly developing awareness of some of the shortcomings of previous practice and suggests improvements. This document is a major update of the previous FIP Guidelines and may be taken as a future basis for updating EN 445-447. New areas include understanding of the deleterious effects of an unstable grout, bleeding and how to avoid it, the importance of training and proper procedures, mix design and testing/trials and some new test procedures. It is now understood and generally accepted that the properties of common grout made from cement and water can be very variable and sometimes unpredictable and such grout is not recommended.

Grout for Prestressing Tendons. Grouting Procedures

Grout for Prestressing Tendons. Grouting Procedures
Author: British Standards Institute Staff
Publisher:
Total Pages: 20
Release: 2007-11-30
Genre:
ISBN: 9780580558139

Grouting, Construction operations, Tendons, Prestressed concrete, Construction equipment, Construction materials, Temperature, Quality control, Inspection

Grouting of tendons in prestressed concrete

Grouting of tendons in prestressed concrete
Author: FIB – International Federation for Structural Concrete
Publisher: FIB - International Federation for Structural Concrete
Total Pages: 17
Release: 1990-01-01
Genre: Technology & Engineering
ISBN: 0727715801

This guide deals with the grouting of tendons inside concrete members, using cement grout, and tackles the essential day to day practical matters which produce good grouting. Afer a review of objectives, it looks at ducts, inlets and outlets, grout materials and grout properties, equipment, site preparations, the grouting operation, site control and after-measures.

Grout for Prestressing Tendons. Test Methods

Grout for Prestressing Tendons. Test Methods
Author: British Standards Institute Staff
Publisher:
Total Pages: 18
Release: 1997-11
Genre:
ISBN: 9780580283116

Grouting, Construction materials, Tendons, Prestressed concrete, Testing conditions, Calibration, Compression testing, Moulding (process), Test specimens, Volume measurement

Grout for Prestressing Tendons. Basic Requirements

Grout for Prestressing Tendons. Basic Requirements
Author: British Standards Institute Staff
Publisher:
Total Pages: 16
Release: 2007-11-30
Genre:
ISBN: 9780580558146

Grouting, Prestressed concrete, Tendons, Construction materials, Compressive strength, Volume, Dimensional changes, Viscosity, Mixing, Accuracy, Composition, Conformity

Durability of Post-tensioning Tendons

Durability of Post-tensioning Tendons
Author: fib Fédération internationale du béton
Publisher: fib Fédération internationale du béton
Total Pages: 279
Release: 2001-01-01
Genre: Technology & Engineering
ISBN: 288394055X

In some countries durability problems with post-tensioning tendons have in the past led to fairly restrictive regulations. Improvements to execution procedures have been developed since, and new or improved prestressing systems have been proposed, too. This development was, of course, subject of discussions in fib Commission 9 Reinforcing and Prestressing Materials and Sytems and in IABSE Working Commission 3 Concrete Structures. It was decided to organise a workshop with the aim to review the different aspects of the problems encountered and to discuss solutions available today. Keynote speakers from various countries were invited to contribute. Their papers are published in this bulletin, grouped together under the following themes: Inventory and condition (6 papers) Investigation and repair (5 papers) Technical progress (4 papers) Strategies for improvement (6 papers) Supported by the international federation for structural concrete fib, and the international association for bridge and structural engineering IABSE, the workshop took place on 15-16 November 2001 at Ghent University, celebrating the 75th anniversary of the Magnel Laboratory for Concrete Research, whose director also chaired the Scientific Committee and edited the bulletin. It needs to be emphasised that in the bulletin invited experts present their individual views. Although not yet discussed in any of the association's working bodies, the highly topical contents of the bulletin is believed to be of general interest to fib's members and to document a starting point for future work in this field. Therefore, the Council of fib agreed to exceptionally publish these papers within fib's series of Bulletins.

Grouting of Tendons in Prestressed Concrete

Grouting of Tendons in Prestressed Concrete
Author:
Publisher:
Total Pages: 10
Release: 1990
Genre: Grouting
ISBN: 9780727747648

Deals with the grouting of tendons inside concrete members using cement grout, and tackles the day to day matters, which produce good grouting. After a review of objectives, this guide looks at ducts, inlets and outlets, grout materials and grout properties, equipment, site preparations, the grouting operation, site control, and after-measures.

Acceptance of post-tensioning systems for cryogenic applications

Acceptance of post-tensioning systems for cryogenic applications
Author: FIB – International Federation for Structural Concrete
Publisher: FIB - International Federation for Structural Concrete
Total Pages: 116
Release: 2021-04-01
Genre: Technology & Engineering
ISBN: 2883941475

Since the Second World War the demand of energy has undergone an exponential growth that has led to a sharp annual increase in the use of natural gas in both, cities and thermal power stations. Nowadays, the strategic relevance of natural gas as a main source of energy is evident with a contribution of more than 20% of the total world consumption. This development in increasing demand of natural gas has led for a need of suitable storage and transportation infrastructure. Various gases, especially hydrocarbons, are preferably stored in liquid form for transportation and storage since the phase transformation from gas to liquid comes with a significant reduction of the volume (e.g. up to 600 times). Gases can be liquefied by raising the pressure or by cooling to their boiling point, which for most gases is below 0°C. This is known as cryogenic storage. The term cryogenic is derived from two Greek words, namely kryos meaning icy-cold and genes which can be translated as shape. These fib recommendations are concerned about post-tensioning systems used in cryogenic tanks and have been formulated on the basis of actual available knowledge with the aim to reflect the current state of the art. Consequently, these recommendations have included a classification of the different cryogenic tanks typologies used in the past and nowadays, the associated different tendon types depending on their exposure to low temperature (e.g. never, only accidentally or during normal tank operation) and the testing regime required for acceptance of the materials and the post-tensioning system according to this document. An international working group comprising more than 20 experts from administrative authorities, universities, laboratories, owners, structural designers, suppliers of prestressing steels and post-tensioning systems suppliers have actively contributed in order to develop these recommendations. This text has been written to cover best construction practices around the world, and to provide material specifications which are considered to be the most advanced available at the time of preparing this text. For ease of use (for Owner, Designer and Post-tensioning System Supplier), the content has been arranged systematically according to the system components into chapters focusing on performance characteristics, requirements and acceptance criteria.

Code Requirements for Environmental Engineering Concrete Structures (ACI 350-01) and Commentary (ACI 350R-01)

Code Requirements for Environmental Engineering Concrete Structures (ACI 350-01) and Commentary (ACI 350R-01)
Author: ACI Committee 350
Publisher: American Concrete Institute
Total Pages: 393
Release: 2001
Genre: Concrete construction
ISBN: 0870310682

Standards for tests and materials - Durability requirements - Concrete quality, mixing, and placing - Formwork, embedded pipes, and construction and movement joints - Details of reinforcement - Analysis and design general considerations - Strength and serviceability requirements - Flexure and axial loads - Shear and torsion - Development and splices of reinforcement - Two-way slab systems - Walls - Footings - Precast concrete - Composite concrete flexural members - Prestressed concrete - Shells and folded plate members - Strength evaluation of existing structures - Special provisions for seismic design - Structural plain concrete.