Fundamentals of Industrial Problem Solving

Fundamentals of Industrial Problem Solving
Author: Zdravko I. Stefanov
Publisher: John Wiley & Sons
Total Pages: 412
Release: 2022-08-16
Genre: Technology & Engineering
ISBN: 1119543185
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Teaches Readers How to Apply a Structured Problem-Solving Methodology for Industrial Fields Based on Sound Scientific Principles As modern industrial processes have become increasingly complex, complicated multi-factor problems have emerged. These complex problems end up costing companies millions of dollars every day. Existing problem-solving techniques are only effective to a certain point. This book provides a solution to a myriad of industrial problems by using first principles and rigorous hypothesis testing. Key topics covered within the work include: How to use the latest research, advanced modeling, big data mining, analytical testing, and many other techniques to systematically create and test hypotheses surrounding why a process is malfunctioning How to use scenario development to frame a team’s understanding of why a process is malfunctioning How to approach today’s lack of experienced industrial workers, whose failure to approach problem solving from first fundamentals are causing myriad of inefficiencies in industry How to use multiple methodologies together with an emphasis on first principles and mechanistic math modeling as a basis to industrial problem solving Engineers of any discipline working in both research and development of manufacturing environments, along with professionals in any industrial discipline looking to reduce costs will be able to use this work to both understand and pragmatically solve the pressing issues we see in today’s industrial market.

Process Engineering Problem Solving

Process Engineering Problem Solving
Author: Joseph M. Bonem
Publisher: John Wiley & Sons
Total Pages: 298
Release: 2008-09-26
Genre: Technology & Engineering
ISBN: 0470378050
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Avoid wasting time and money on recurring plant process problems by applying the practical, five-step solution in Process Engineering Problem Solving: Avoiding "The Problem Went Away, but it Came Back" Syndrome. Combine cause and effect problem solving with the formulation of theoretically correct working hypotheses and find a structural and pragmatic way to solve real-world issues that tend to be chronic or that require an engineering analysis. Utilize the fundamentals of chemical engineering to develop technically correct working hypotheses that are key to successful problem solving.

Engineering Fundamentals & Problem Solving

Engineering Fundamentals & Problem Solving
Author: Arvid R. Eide
Publisher:
Total Pages:
Release: 2023
Genre: Engineering
ISBN: 9781264153558
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"The book may be visualized as having three major sections. The first, encompassing the first three chapters, is an introduction to the engineering profession. Chapter 1 provides information on engineering disciplines and functions. If a formal orientation course is given separately, Chapter 1 can be simply a reading assignment and the basis for students to investigate disciplines of interest. Chapter 2 outlines the course of study and preparation for an engineering work environment. Interdisciplinary projects, teaming, and ethics are discussed. Chapter 3 is an introduction to the design process. If time permits, this material can be supplemented with case studies and your personal experiences to provide an interesting and motivating look at engineering"--

Process Engineering Problem Solving

Process Engineering Problem Solving
Author: Joseph M. Bonem
Publisher: John Wiley & Sons
Total Pages: 296
Release: 2008-07-21
Genre: Technology & Engineering
ISBN: 0470169281
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Avoid wasting time and money on recurring plant process problems by applying the practical, five-step solution in Process Engineering Problem Solving: Avoiding "The Problem Went Away, but it Came Back" Syndrome. Combine cause and effect problem solving with the formulation of theoretically correct working hypotheses and find a structural and pragmatic way to solve real-world issues that tend to be chronic or that require an engineering analysis. Utilize the fundamentals of chemical engineering to develop technically correct working hypotheses that are key to successful problem solving.

Problem Solving for Process Operators and Specialists

Problem Solving for Process Operators and Specialists
Author: Joseph M. Bonem
Publisher: John Wiley & Sons
Total Pages: 228
Release: 2011-04-18
Genre: Technology & Engineering
ISBN: 047093462X
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This book provides methods to train process operators to solve challenging problems. The book is split into two parts. The first part consists of two parts; first developing a daily monitoring system and second providing a structured 5 step problem solving approach that combines cause and effect problem solving thinking with the formulation of theoretically correct hypotheses. The 5 step approach emphasizes the classical problem solving approach (defining the sequence of events) with the addition of the steps of formulating a theoretically correct working hypothesis, providing a means to test the hypothesis, and providing a foolproof means to eliminate the problem. The initial part of the book focuses on defining the problem that must be solved and obtaining the location, time and quantity based specifications of the problem. This part of the book also presents techniques to find and define problems at an early point before they progress to the critical level. The second part of the book deals with the utilization of fundamental chemical engineering skills to develop a technically correct working hypothesis that is the key to successful problem solving. The primary emphasis is on simple pragmatic calculation techniques that are theoretically correct. It is believed that any operator can perform these calculations if he is provided the correct prototype. Throughout the book, the theory behind each pragmatic calculation technique is explained in understandable terms prior to presenting the author's approach. These techniques have been developed by the author in 50+ years of industrial experience. The book includes many sample problems and examples of real world problem solving. Using these techniques, theoretically correct working hypotheses can be developed in an expedient fashion.

Chemical Process Industries

Chemical Process Industries
Author: Louis Theodore
Publisher: CRC Press
Total Pages: 425
Release: 2022-12-30
Genre: Technology & Engineering
ISBN: 1000822745
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The rapid growth and expansion of the chemical process industry during the past century have been accompanied by a simultaneous rise in human health problems as well as material and property losses because of fires, explosions, hazardous and toxic spills, equipment failures, other accidents, and business interruptions. Concern over the potential consequences of emissions of harmful chemicals (along with catastrophic accidents) has sparked interest at both the industrial and regulatory levels in obtaining a better understanding of the potential for environmental health risks in chemical and related industries. This practical book presents and examines the environmental and health risk assessment calculations as they apply to various chemical process industries. Chemical Process Industries: Environmental and Health Risk Calculations can be used as a college text designed to provide new engineers and scientists some comprehension of the industries into which they may enter. It also serves as a useful reference for practitioners and will help them better understand the health risk aspects of various industrial operations. The chemical process industries employ mechanical, electrical, and civil engineers and a host of other scientists; these professions should also benefit from material in this book that applies to their fields of work.

Systemic Decision Making

Systemic Decision Making
Author: Patrick T. Hester
Publisher: Springer
Total Pages: 429
Release: 2017-04-22
Genre: Technology & Engineering
ISBN: 3319546724
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This expanded second edition of the 2014 textbook features dedicated sections on action and observation, so that the reader can combine the use of the developed theoretical basis with practical guidelines for deployment. It also includes a focus on selection and use of a dedicated modeling paradigm – fuzzy cognitive mapping – to facilitate use of the proposed multi-methodology. The end goal of the text is a holistic, interdisciplinary approach to structuring and assessing complex problems, including a dedicated discussion of thinking, acting, and observing complex problems. The multi-methodology developed is scientifically grounded in systems theory and its accompanying principles, while the process emphasizes the nonlinear nature of all complex problem-solving endeavors. The authors’ clear and consistent chapter structure facilitates the book’s use in the classroom.

Fundamentals of Manufacturing, Second Edition

Fundamentals of Manufacturing, Second Edition
Author: Philip D. Rufe
Publisher: Society of Manufacturing Engineers
Total Pages: 440
Release: 2002
Genre: Technology & Engineering
ISBN: 0872635244
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Whether you are an engineer considering certification, or a non-engineer seeking to communicate more intelligently about manufacturing-related issues, Fundamentals of Manufacturing provides virtually all the information you need to know. The book is based singularly on SME's certification Institute's 'Body of Knowledge.' Fifteen manufacturing experts, including educators, practitioners in the field, subject matter specialists, have checked the content for relevancy, accuracy and clarity, guaranteeing focused self-study and solid answers to questions regarding the fundamentals. Features: Thorough review of manufacturing fundamentals with samples and practice problems; Detailed table of contents and index; Referencing feature provides quick access to figures, tables, equations, problems and solutions; Mathematical equations, newly reformatted, are arranged logically according to the sequence they're presented; Includes a number key to practice problems; Up-to-date with current theoretical models, notably lean manufacturing. Benefits: Increased knowledge of manufacturing engineering and what is covered on the Fundamentals of Manufacturing Certification Examination; Example questions and problems prepare you for real-world situations; Great reference. Specific Information is logically enumerated, so it's easy to find; Orderly presentation and layout makes for good retention and enjoyable reading.

Industrial Problem Solving Simplified

Industrial Problem Solving Simplified
Author: Ralph R. Pawlak
Publisher: Apress
Total Pages: 218
Release: 2014-02-28
Genre: Business & Economics
ISBN: 1430265787
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Industrial Problem Solving Simplified provides a roadmap for solving manufacturing problems. Containing numerous examples of actual problems and their solutions in various industrial environments, it is for novice as well as experienced manufacturing owners, managers, quality representatives, consultants, trainers, and procurement professionals. Author Ralph Pawlak’s roadmap is a proven system that has been used to eliminate major manufacturing problems in electronics, casting, blow molding, and assembly operations. What’s more, it has been used effectively in the manufacture of toys, juvenile products, chemicals, automotive engines, and innumerable components of many manufacturing facilities—and in the U.S., Canada, China, and Europe. The book’s insights into problem causes and the methods to solve them once and for all are applicable to most problems in most industries. Pawlak, with decades of experience as manager of manufacturing, quality, and plant engineering for General Motors, Fisher Price, Vibratech, and others, offers tools to solve problems and shows how to use them. You’ll learn how to use tools like quality check sheets, flow diagrams, concept sheets, duo diagrams, variation plots, sketches, sum-of-extremes tests, good versus bad comparisons, fractionals with interactions, and many-level checks. What’s more, these are tools anyone can put to good use today. No special knowledge of statistics, or advanced math or engineering, is required. If you can add, subtract, multiply, and divide—and use your eyes and ears—you can learn to solve industrial problems like a pro. This book will help you: 1. Clarify the conditions that cause problems 2. Define the cause of problems 3. Generate clues as to the causes of problems and their solutions 4. Collect accurate and relevant data 5. Use specific tools to solve problems effectively 6. Establish consistent work processes to ensure problems do not return Industrial Problem Solving Simplified will empower you and your people not just to solve manufacturing problems but optimize processes, improve productivity, and save money. With the plans, examples, and worksheets in this book, you will become a proficient problem solver.