Flexible Automation in Japan

Flexible Automation in Japan
Author: J. Hartley
Publisher: Springer Science & Business Media
Total Pages: 246
Release: 2013-04-09
Genre: Technology & Engineering
ISBN: 3662072491

Much has been said and written about Japan's manufacturing prowess. Most ofthe comment comes from people who are merely visitors to the country and can be best cIassified as 'observers looking in from the outside'. Other views come from the Japanese themselves in which the double barrier of culture and language filters out much information that would be of real value to Western industrialists. Neither of these limitations apply to John Hartley, who has been resident in Japan for the past five years. He understands the culture, can speak the language and has extensive contacts at the highest level. Therefore, he is in a unique position to report on the Japanese scene and its activities in advanced manufacturing technology. This he has been doing on a regular basis to IFS magazines: The Industrial Robot, Assembly Automation, Sensor Review and The FMS Magazine. Most of the material in this book is from John Hartley's 'pen' and represents his most significant contributions on flexible automation in Japan to these journals over the last three years. It is augmented with a few other articles written by leading authorities on new technology in Japanese manufacturing industry.

Design of Flexible Production Systems

Design of Flexible Production Systems
Author: Tullio Tolio
Publisher: Springer Science & Business Media
Total Pages: 308
Release: 2008-12-11
Genre: Technology & Engineering
ISBN: 3540854142

In the last decade, the production of mechanical components to be assembled in final products produced in high volumes (e.g. cars, mopeds, industrial vehicles, etc.) has undergone deep changes due to the overall modifications in the way companies compete. Companies must consider competitive factors such as short lead times, tight product tolerances, frequent market changes and cost reduction. Anyway, companies often have to define production objectives as trade-offs among these critical factors since it can be difficult to improve all of them. Even if system flexibility is often considered a fundamental requirement for firms, it is not always a desirable characteristic of a system because it requires relevant investment cost which can jeopardize the profitability of the firm. Dedicated systems are not able to adapt to changes of the product characteristics while flexible systems offer more flexibility than what is needed, thus increasing investment and operative costs. Production contexts characterized by mid to high demand volume of well identified families of products in continuous evolution do not require the highest level of flexibility; therefore, manufacturing system flexibility must be rationalized and it is necessary to find out the best trade-off between productivity and flexibility by designing manufacturing systems endowed with the right level of flexibility required by the production problem. This new class of production systems can be named Focused Flexibility Manufacturing Systems-FFMSs. The flexibility degree in FFMSs is related to their ability to cope with volume, mix and technological changes, and it must take into account both present and future changes. The required level of system flexibility impacts on the architecture of the system and the explicit design of flexibility often leads to hybrid systems, i.e. automated integrated systems in which parts can be processed by both general purpose and dedicated machines. This is a key issue of FFMSs and results from the matching of flexibility and productivity that respectively characterize FMSs and Dedicated Manufacturing Systems (DMSs). The market share of the EU in the machine tool sector is 44%; the introduction of focused flexibility would be particularly important for machine tool builders whose competitive advantage is based on the ability of customizing their systems on the basis of needs of their customers. In fact, even if current production contexts frequently present situations which would fit well with the FFMS approach, tradition and know-how of machine tool builders play a crucial role. Firms often agree with the focused flexibility vision, nevertheless they decide not to pay the risk and efforts related to the design of this new system architecture. This is due also to the lack of well-structured design approaches which can help machine tool builders to configure innovative systems. Therefore, the FFMS topic is studied through the book chapters following a shared mission: "To define methodologies and tools to design production systems with a minimum level of flexibility needed to face, during their lifecycle, the product and process evolution both in the technological and demand aspects. The goal is to find out the optimal trade-off between flexibility and productivity". The book framework follows the architecture which has been developed to address the FFMS Design problem. This architecture is both broad and detailed, since it pays attention to all the relevant levels in a firm hierarchy which are involved in the system design. Moreover, the architecture is innovative because it models both the point of view of the machine tool builder and the point of view of the system user. The architecture starts analyzing Manufacturing Strategy issues and generating the possible demand scenario to be faced. Technological aspects play a key role while solving process plan problems for the products in the part family. Strategic and technological data becomes input when a machine tool builder performs system configuration. The resulting system configurations are possible solutions that a system user considers when planning its system capacity. All the steps of the architecture are deeply studied, developing methods and tools to address each subproblem. Particular attention is paid to the methodologies adopted to face the different subproblems: mathematical programming, stochastic programming, simulation techniques and inverse kinematics have been used. The whole architecture provides a general approach to implement the right degree of flexibility and it allows to study how different aspects and decisions taken in a firm impact on each other. The work presented in the book is innovative because it gives links among different research fields, such as Manufacturing Strategy, Process Plan, System Design, Capacity Planning and Performance Evaluation; moreover, it helps to formalize and rationalize a critical area such as manufacturing system flexibility. The addressed problem is relevant at an academic level but, also, at an industrial level. A great deal of industrial sectors need to address the problem of designing systems with the right degree of flexibility; for instance, automotive, white goods, electrical and electronic goods industries, etc. Attention to industrial issues is confirmed by empirical studies and real case analyses which are presented within the book chapters.

Routledge Library Editions: Japan's International Relations

Routledge Library Editions: Japan's International Relations
Author: Various Authors
Publisher: Routledge
Total Pages: 876
Release: 2021-05-28
Genre: Social Science
ISBN: 1351372556

This set brings together a collection of key works about the International Relations of Japan. Written by a range of international experts, the titles cover the essential aspects of Japan’s postwar relationship to the outside world: its changing notion of its role in the international community, and its relations with China and the US.

Japanese Business Management

Japanese Business Management
Author: Harukiyo Hasegawa
Publisher: Routledge
Total Pages: 267
Release: 2002-11-01
Genre: Political Science
ISBN: 1134691998

In this study the views of Japan's leading experts on the globalization of Japanese business, management and industrial relations explain how traditional Japanese-style management is responding to the changes following the collapse of the bubble economy. The areas covered include the changes made in management itself inside Japan and also how it is adapting itself when transferred overseas. The book demonstrates how management is moving towards a hybrid type in overseas operations and towards a western-style in Japan, where contractual principles are beginning to be given greater weight.

Area Bibliography of Japan

Area Bibliography of Japan
Author: Ria Koopmans-de Bruijn
Publisher: Scarecrow Press
Total Pages: 324
Release: 1998
Genre: History
ISBN: 9780810833746

Provides a general overview of literature relating to Japan and covers a broad range of subject matter, from art, feminism, and linguistics, to corporate culture, history, and medicine. Includes books published since 1980 that are related to the geographical area of Japan and to Japanese culture within that area.

U.S.-Japan Science And Technology Exchange

U.S.-Japan Science And Technology Exchange
Author: Cecil H Uyehara
Publisher: Routledge
Total Pages: 241
Release: 2021-11-28
Genre: Political Science
ISBN: 1000009939

An account of the 1988 US-Japan Science and Technology Agreement (88STA). The research methodology of the study is based on interviews and analysis of the relevant documents and articles augmented by an analysis of selected studies on US-Japan and science and technology relations. The author hopes to: increase the reader's understanding of the bureaucratic process and negotiations within the US and Japanese government in drafting an agreement and the interaction of the negotiators in the outcome; increase our knowledge about how the US-Japanese relationship in science and technology in the public sector is managed; throw some light on how domestic factors impact on preparing for a negotiating a new agreement between the US and Japan on science and technology; develop insights into the negotiating styles of each country; assess its role as a model agreement for negotiating similar agreements with other countries; learn some lessons for future negotiations with Japan in the science and technology area and with other countries if this Agreement is to be used as a model