Data-Driven Fault Detection for Industrial Processes

Data-Driven Fault Detection for Industrial Processes
Author: Zhiwen Chen
Publisher: Springer
Total Pages: 124
Release: 2017-01-02
Genre: Technology & Engineering
ISBN: 3658167564

Zhiwen Chen aims to develop advanced fault detection (FD) methods for the monitoring of industrial processes. With the ever increasing demands on reliability and safety in industrial processes, fault detection has become an important issue. Although the model-based fault detection theory has been well studied in the past decades, its applications are limited to large-scale industrial processes because it is difficult to build accurate models. Furthermore, motivated by the limitations of existing data-driven FD methods, novel canonical correlation analysis (CCA) and projection-based methods are proposed from the perspectives of process input and output data, less engineering effort and wide application scope. For performance evaluation of FD methods, a new index is also developed.

Fault Detection and Diagnosis in Industrial Systems

Fault Detection and Diagnosis in Industrial Systems
Author: L.H. Chiang
Publisher: Springer Science & Business Media
Total Pages: 281
Release: 2012-12-06
Genre: Technology & Engineering
ISBN: 1447103475

Early and accurate fault detection and diagnosis for modern chemical plants can minimize downtime, increase the safety of plant operations, and reduce manufacturing costs. This book presents the theoretical background and practical techniques for data-driven process monitoring. It demonstrates the application of all the data-driven process monitoring techniques to the Tennessee Eastman plant simulator, and looks at the strengths and weaknesses of each approach in detail. A plant simulator and problems allow readers to apply process monitoring techniques.

Multivariate Statistical Process Control

Multivariate Statistical Process Control
Author: Zhiqiang Ge
Publisher: Springer Science & Business Media
Total Pages: 204
Release: 2012-11-28
Genre: Technology & Engineering
ISBN: 1447145135

Given their key position in the process control industry, process monitoring techniques have been extensively investigated by industrial practitioners and academic control researchers. Multivariate statistical process control (MSPC) is one of the most popular data-based methods for process monitoring and is widely used in various industrial areas. Effective routines for process monitoring can help operators run industrial processes efficiently at the same time as maintaining high product quality. Multivariate Statistical Process Control reviews the developments and improvements that have been made to MSPC over the last decade, and goes on to propose a series of new MSPC-based approaches for complex process monitoring. These new methods are demonstrated in several case studies from the chemical, biological, and semiconductor industrial areas. Control and process engineers, and academic researchers in the process monitoring, process control and fault detection and isolation (FDI) disciplines will be interested in this book. It can also be used to provide supplementary material and industrial insight for graduate and advanced undergraduate students, and graduate engineers. Advances in Industrial Control aims to report and encourage the transfer of technology in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. The series offers an opportunity for researchers to present an extended exposition of new work in all aspects of industrial control.

Data-Driven Fault Detection and Reasoning for Industrial Monitoring

Data-Driven Fault Detection and Reasoning for Industrial Monitoring
Author: Jing Wang
Publisher: Springer Nature
Total Pages: 277
Release: 2022-01-03
Genre: Technology & Engineering
ISBN: 9811680442

This open access book assesses the potential of data-driven methods in industrial process monitoring engineering. The process modeling, fault detection, classification, isolation, and reasoning are studied in detail. These methods can be used to improve the safety and reliability of industrial processes. Fault diagnosis, including fault detection and reasoning, has attracted engineers and scientists from various fields such as control, machinery, mathematics, and automation engineering. Combining the diagnosis algorithms and application cases, this book establishes a basic framework for this topic and implements various statistical analysis methods for process monitoring. This book is intended for senior undergraduate and graduate students who are interested in fault diagnosis technology, researchers investigating automation and industrial security, professional practitioners and engineers working on engineering modeling and data processing applications. This is an open access book.

Multivariate Statistical Process Control for Fault Detection and Diagnosis

Multivariate Statistical Process Control for Fault Detection and Diagnosis
Author: Mohamed Ouhsain
Publisher:
Total Pages: 0
Release: 2007
Genre:
ISBN:

The great challenge in quality control and process management is to devise computationally efficient algorithms to detect and diagnose faults. Currently, univariate statistical process control is an integral part of basic quality management and quality assurance practices used in the industry. Unfortunately, most data and process variables are inherently multivariate and need to be modelled accordingly. Major barriers such as higher complexity and harder interpretation have limited their application by both engineers and operators. Motivated by the lack of techniques dedicated in monitoring highly correlated data, we introduce in this thesis new multivariate statistical process control charts using robust statistics, machine learning, and pattern recognition techniques to propose our algorithms. The core idea behind our proposed techniques is to fully explore the advantages/limitations under a wide array of environments, and to also take advantage of the latter to develop a theoretically rigorous and computationally feasible methodology for multivariate statistical process control. Illustrating experimental results demonstrate a much improved performance of the proposed approaches in comparison with existing methods currently used in the analysis and monitoring of multivariate data.

Statistical Monitoring of Complex Multivatiate Processes

Statistical Monitoring of Complex Multivatiate Processes
Author: Uwe Kruger
Publisher: John Wiley & Sons
Total Pages: 1
Release: 2012-08-22
Genre: Mathematics
ISBN: 0470517247

The development and application of multivariate statistical techniques in process monitoring has gained substantial interest over the past two decades in academia and industry alike. Initially developed for monitoring and fault diagnosis in complex systems, such techniques have been refined and applied in various engineering areas, for example mechanical and manufacturing, chemical, electrical and electronic, and power engineering. The recipe for the tremendous interest in multivariate statistical techniques lies in its simplicity and adaptability for developing monitoring applications. In contrast, competitive model, signal or knowledge based techniques showed their potential only whenever cost-benefit economics have justified the required effort in developing applications. Statistical Monitoring of Complex Multivariate Processes presents recent advances in statistics based process monitoring, explaining how these processes can now be used in areas such as mechanical and manufacturing engineering for example, in addition to the traditional chemical industry. This book: Contains a detailed theoretical background of the component technology. Brings together a large body of work to address the field’s drawbacks, and develops methods for their improvement. Details cross-disciplinary utilization, exemplified by examples in chemical, mechanical and manufacturing engineering. Presents real life industrial applications, outlining deficiencies in the methodology and how to address them. Includes numerous examples, tutorial questions and homework assignments in the form of individual and team-based projects, to enhance the learning experience. Features a supplementary website including Matlab algorithms and data sets. This book provides a timely reference text to the rapidly evolving area of multivariate statistical analysis for academics, advanced level students, and practitioners alike.

Real Time Fault Monitoring of Industrial Processes

Real Time Fault Monitoring of Industrial Processes
Author: A.D. Pouliezos
Publisher: Springer Science & Business Media
Total Pages: 571
Release: 2013-03-09
Genre: Technology & Engineering
ISBN: 9401583005

This book presents a detailed and up-to-date exposition of fault monitoring methods in industrial processes and structures. The following approaches are explained in considerable detail: Model-based methods (simple tests, analytical redundancy, parameter estimation); knowledge-based methods; artificial neural network methods; and nondestructive testing, etc. Each approach is complemented by specific case studies from various industrial sectors (aerospace, chemical, nuclear, etc.), thus bridging theory and practice. This volume will be a valuable tool in the hands of professional and academic engineers. It can also be recommended as a supplementary postgraduate textbook. For scientists whose work involves automatic process control and supervision, statistical process control, applied statistics, quality control, computer-assisted predictive maintenance and plant monitoring, and structural reliability and safety.