A Method for Thermal Analysis of Spiral Bevel Gears

A Method for Thermal Analysis of Spiral Bevel Gears
Author:
Publisher:
Total Pages: 8
Release: 1994
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A modelling method for analyzing the three-dimensional thermal behavior of spiral bevel gears has been developed. The model surfaces are generated through application of differential geometry to the manufacturing process for face-milled spiral bevel gears. Contact on the gear surface is found by combining tooth contact analysis with three-dimensional Hertzian theory. The tooth contact analysis provides the principle curvatures and orientations of the two surfaces. This information is then used directly in the Hertzian analysis to find the contact size and maximum pressure. Heat generation during meshing is determined as a function of the applied load, sliding velocity, and coefficient of friction. Each of these factors change as the point of contact changes during meshing. A nonlinear finite element program was used to conduct the heat transfer analysis. This program permitted the time- and position-varying boundary conditions, found in operation, to be applied to a one-tooth model. An example model and analytical results are presented.

Comparison of Experimental and Analytical Tooth Bending Stress of Aerospace Spiral Bevel Gears

Comparison of Experimental and Analytical Tooth Bending Stress of Aerospace Spiral Bevel Gears
Author:
Publisher:
Total Pages: 20
Release: 1999
Genre:
ISBN:

An experimental study to investigate the bending stress in aerospace-quality spiral bevel gears was performed. Tests were conducted in the NASA Lewis Spiral Bevel Gear Test Facility. Multiple teeth on the spiral bevel pinion were instrumented with strain gages and tests were conducted from static (slow roll) to 14400 RPM at power levels to 540kW (720 hp). Effects of changing speed and load on the bending stress were measured. Experimental results are compared to those found by three-dimensional finite element analysis.

Testing of Face-Milled Spiral Bevel Gears at High-Speed and Load

Testing of Face-Milled Spiral Bevel Gears at High-Speed and Load
Author:
Publisher:
Total Pages: 14
Release: 2001
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Spiral bevel gears are an important drive system components of rotorcraft (helicopters) currently in use. In this application the spiral bevel gears are required to transmit very high torque at high rotational speed. Available experimental data on the operational characteristics for thermal and structural behavior is relatively small in comparison to that found for parallel axis gears. An ongoing test program has been in place at NASA Glenn Research Center over the last ten years to investigate their operational behavior at operating conditions found in aerospace applications. This paper will summarize the results of the tests conducted on face-milled spiral bevel gears. The data from the pinion member (temperature and stress) were taken at conditions from slow-roll to 14400 rpm and up to 537 kW (720 hp). The results have shown that operating temperature is affected by the location of the lubricating jet with respect to the point it is injected and the operating conditions that are imposed. Also the stress measured from slow-roll to very high rotational speed, at various torque levels, indicated little dynamic affect over the rotational speeds tested.

Gear and Transmission Research at NASA Lewis Research Center

Gear and Transmission Research at NASA Lewis Research Center
Author:
Publisher:
Total Pages: 24
Release: 1997
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This paper is a review of some of the research work of the NASA Lewis Research Center Mechanical Components Branch. It includes a brief review of the NASA Lewis Research Center and the Mechanical Components Branch. The research topics discussed are crack propagation of gear teeth, gear noise of spiral bevel and other gears, design optimization methods, methods we have investigated for transmission diagnostics, the analytical and experimental study of gear thermal conditions, the analytical and experimental study of split torque systems, the evaluation of several new advanced gear steels and transmission lubricants and the evaluation of various aircraft transmissions. The area of research needs for gearing and transmissions is also discussed.

Recent Advances in the Analysis of Spiral Bevel Gears

Recent Advances in the Analysis of Spiral Bevel Gears
Author: Robert F. Handschuh
Publisher:
Total Pages: 12
Release: 1997
Genre:
ISBN:

A review of recent progress for the analysis of spiral bevel gears will be described. The foundation of this work relies on the description of the gear geometry of face milled spiral bevel gears via the approach developed by Litvin. This methodology was extended by combining the basic gear design data with the manufactured surfaces using a differential geometry approach, and provides the data necessary for assembling three dimensional finite element models. The finite element models have been utilized to conduct thermal and structural analysis of the gear system. Examples of the methods developed for thermal and structural/contact analysis are presented.

Comparison of Experimental and Analytical Tooth Bending Stress of Aerospace Spiral Bevel Gears

Comparison of Experimental and Analytical Tooth Bending Stress of Aerospace Spiral Bevel Gears
Author: National Aeronautics and Space Adm Nasa
Publisher: Independently Published
Total Pages: 34
Release: 2018-09-25
Genre: Science
ISBN: 9781723998676

An experimental study to investigate the bending stress in aerospace-quality spiral bevel gears was performed. Tests were conducted in the NASA Lewis Spiral Bevel Gear Test Facility. Multiple teeth on the spiral bevel pinion were instrumented with strain gages and tests were conducted from static (slow roll) to 14400 RPM at power levels to 540kW (720 hp). Effects of changing speed and load on the bending stress were measured. Experimental results are compared to those found by three-dimensional finite element analysis. Handschuh, Robert F. and Bibel, George D. Glenn Research Center NASA/TM-1999-208903, NAS 1.15:208903, E-11365-1, ARL-TR-1891