Evaluation of Elastomeric Concrete in Bridge Expansion Joint Header Repair Applications

Evaluation of Elastomeric Concrete in Bridge Expansion Joint Header Repair Applications
Author: Jennifer Distlehorst
Publisher:
Total Pages: 10
Release: 2005
Genre: Concrete bridges
ISBN:

Elastomeric concretes were developed to prevent the spalling of the portland cement concrete adjacent to bridge deck expansion joints. Two types of elastomeric concretes were installed on I-135 bridges in Wichita in 1991. These joints and several others on I-135 with both elastomeric and conventional concrete header materials were surveyed annually for the next ten years. Spalling at each joint, rutting of the elastomeric materials and overall condition of the materials were measured and recorded. Laboratory tests of field-cast specimens were performed to determine the mechanical properties of the materials. The results of the tests and surveys show that the elastomeric concretes reduced spalling at bridge expansion joints. However, the joint headers formed of elastomeric concretes were as likely to develop distress as were the portland cement concrete joint headers.

Elastomeric Concrete Plug Joints: A New Durable Bridge Expansion Joint Design

Elastomeric Concrete Plug Joints: A New Durable Bridge Expansion Joint Design
Author: Soundar S. G. Balakumaran
Publisher:
Total Pages: 0
Release: 2018
Genre: Bridges
ISBN:

Expansion joints are important components of bridges that accommodate the movements between deck spans that result from thermal loads, traffic loads, and other environmental factors. Experience shows that joints undergo premature deterioration on a regular basis, thus leading to unexpected problems caused by leakage of water and other corrosive chemicals over the components of the superstructure and substructure, thus leading to premature deterioration of those components. Millions of dollars have been spent by the Virginia Department of Transportation (VDOT) over more than 50 years for repairs and replacements of joints. Several types of closed joints have been developed and installed in the past three decades to combat this problem. In addition, jointless details at piers and abutments have been developed and installed in the same time period to eliminate the need for joints. However, the issue persists. VDOT's Structure and Bridge Division has developed a new design for a flexible joint system with bonded and debonded zones. An elastomeric concrete material acts as the load-bearing surface and the component that allows free expansion and contraction. This joint system has been installed in selected pilot bridges on secondary roads for observation. This study evaluated the performance of this joint system and detailed the challenges faced in developing it. The elastomeric concrete plug joint system was successfully implemented in five pilot bridges in Virginia. Short-term performance of the system was satisfactory under Virginia weather conditions. Rutting during the summer months has not been observed even though one of the elastomeric materials had failed in the laboratory testing. Expansion cracking during the winter months was not observed in the first year after installation. It was determined that shore durometer hardness values can be used as a preliminary filter to select elastomeric material with resistance to permanent indentation. Dynamic modulus testing can be used as a measure of the toughness and flexibility of elastomeric concrete material under different temperatures. However, these tests do not give a complete picture of the material properties, so engineering judgment is also necessary in order to make decisions regarding the elastomeric materials. The Virginia Transportation Research Council and VDOT's Structure and Bridge Division should continue to monitor visually the performance of the elastomeric concrete plug joint systems installed during this study and continue to evaluate new elastomeric concrete candidates for the joint system. Further, the Virginia Transportation Research Council and VDOT's Structure and Bridge Division should expand the trials to other VDOT districts for various exposure conditions.

Material Property Evaluation, Quality Control Specifications, and Durability Tests for Elastomeric Concrete Used at Bridge Deck Joints

Material Property Evaluation, Quality Control Specifications, and Durability Tests for Elastomeric Concrete Used at Bridge Deck Joints
Author: Matthew D. Manus
Publisher:
Total Pages: 234
Release: 2008
Genre:
ISBN:

Elastomeric concrete has recently emerged as a new material in bridge expansion joint construction. However, the North Carolina Department of Transportation (NCDOT) does not currently have a quality control/assurance program addressing elastomeric concrete. The purpose of this report is to analyze elastomeric concrete so as to determine a quality control program for the NCDOT. In this study, site visits were made to fresh installations throughout North Carolina to obtain sample elastomeric concrete mixed in the field. Those same sites were revisited to obtain material from the same expansion joint after at least 4 months in-service. When revisited, samples were obtained through means of coring. Cored sample test data could then be compared to the fresh sampling data to determine changes in physical properties with time. Older existing joints (over 5 years in-service life) were also identified and sampled to determine the physical property changes associated with long-term cyclic loading and environmental weathering. To further understand the changes in physical properties due to weathering, a durability testing program was implemented. A total of 432 specimens were subjected to freeze-thaw, moisture-induced damage, and oil swell conditioning in this phase. The research performed within this study presents a foundation for establishing a comprehensive quality control/assurance program for elastomeric concrete used in the state of North Carolina.

An Evaluation of Bridge Deck Joint Sealing Systems in Virginia

An Evaluation of Bridge Deck Joint Sealing Systems in Virginia
Author: James W. French
Publisher:
Total Pages: 10
Release: 2003
Genre: Bridges
ISBN:

The design and fabrication of bridge expansion joint (or movement) systems comprise a rapidly evolving industry. New designs are constantly being presented for trial, often on a piecemeal basis. Occasionally, failures of products occur without sufficient documentation, resulting in inadequate dissemination of the details of the installations to other potential users. It was believed that a systematic evaluation process involving users of joint sealing systems and the Virginia Department of Transportation's (VDOT) New Products Committee was required to ensure that up to date information on available products, their prescribed uses, installation procedures, and performance would be available across VDOT. The research procedure employed in this evaluation was a series of case studies of individual trials of joint sealing systems. Care was taken to ensure the involvement of all interested parties within VDOT and to include the joint manufacturer (vendor) in any experimental installation. The subject study was a limited evaluation of those joint sealing systems used by VDOT during the past several years. It did not include the full array of products available to the bridge engineering community, and it was not necessarily based on numerous installations of every joint system. Since the study concentrated on joint sealing systems, open expansion joint systems, including butt, sliding plate, and finger joints, were not evaluated. Larger modular joint systems were also excluded. The results of this study were mixed with regard to the performance of the generic systems evaluated. Each system has served successfully, and evaluations have shown failed installations of each. None can be assumed to last indefinitely. Adherence to recommended installation procedures is essential to attaining satisfactory service from a joint sealing system. The vendor should be required to have competent representation present during the entire time of the initial installation of any product. The individual in charge of the installation must be completely familiar with the details and the underlying logic of the operation. Bonding of the elastomeric component of the sealing system (which accommodates joint movement) to the faces of the joint is a critical factor in the performance of most systems. Due care should be taken in cleaning the joint faces, ensuring that the surfaces are dry, and properly applying any adhesive.

Watertight Bridge Deck Joint Seals

Watertight Bridge Deck Joint Seals
Author: United States. Federal Highway Administration. Office of Highway Operations. Experimental Construction and Applications Branch
Publisher:
Total Pages: 140
Release: 1977
Genre: Bridges
ISBN:

Participating states -- Bridge deck joint ratings -- Expansion joint devices (illustrations) -- States reports.

Elastomeric Concrete

Elastomeric Concrete
Author:
Publisher:
Total Pages: 12
Release: 1990
Genre:
ISBN: 9780921303152

It has been noted in several field condition surveys that a large percentage of expansion joint failures have been the result of the premature breakdown of the transition or end dam areas. This has been attributed to the materials typically used in these areas being non-energy absorbing and brittle in composition. The failures of these materials have resulted in the development of a new compound known as elastomeric concrete which is helping expansion joints to remain watertight and, thus, extending the life of our nation's bridges. The first expansion joints in Canada utilizing elastomeric concrete end dams were installed in 1979. Since the initial installations, thousands of linear feet of elastomeric concrete headers have been installed on bridges all over the country. A decade later, this paper looks back at some of these installations and how they have performed after years of traffic impact loading and environmental extremes. Elastomeric concrete consists of a flexible binder material which is mixed with sand and aggregate. The resultant mix is placed in the expansion joint transition area and is typically heat-cured to form a durable resilient impact absorbent end dam which also anchors the expansion joint system in place. The paper also explores the various types of elastomeric concrete systems currently available and their differences in application and performance. The installation procedure of elastomeric concrete has proven to be the major factor in the success or failure of the expansion joint system. Numerous methods have been employed over the past decade in an effort to simplify and expedite the installation process. A review of these methods along with the equipment employed is undertaken in an effort to help the specifier determine which system offers the best possible results. In conclusion, elastomeric concrete has now been successfully installed on structures in nearly all the provinces as well as numerous projects abroad. Some of the successful installations are compared to projects where problems have developed to determine what precautions can be taken to prevent future concerns. Standard generic specifications have been developed which help ensure that the specifier can obtain a high quality elastomeric concrete. A review of these material requirements is also presented. For the covering abstract of the Conference see IRRD Abstract no. 807839.