Evaluation of Corrosion Protection Systems and Corrosion Testing Methods for Reinforcing Steel in Concrete
| Author | : Javier Balma |
| Publisher | : |
| Total Pages | : 1034 |
| Release | : 2005 |
| Genre | : Reinforced concrete |
| ISBN | : |
Evaluation Of Corrosion Protection Systems And Corrosion Testing Methods For Reinforcing Steel In Concrete
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Evaluation of Corrosion Protection Systems and Testing Methods for Conventional Reinforcing Steel
| Author | : Bin Ge |
| Publisher | : |
| Total Pages | : 213 |
| Release | : 2004 |
| Genre | : Corrosion resistant materials |
| ISBN | : |
Evaluation of Corrosion Protection Methods for Reinforced Concrete Highway Structures
| Author | : Jennifer L. Kepler |
| Publisher | : |
| Total Pages | : 244 |
| Release | : 2000 |
| Genre | : Concrete bridges |
| ISBN | : |
Since the 1970s, research projects and field studies have been conducted on different methods for protecting reinforced concrete bridges from corrosion damage. The methods include alternative reinforcement and slab design, barrier methods, electrochemical methods, and corrosion inhibitors. Each method and its underlying principles are described, performance results of laboratory and/or field trials are reviewed, and systems are evaluated based on the results of the trials. Using performance results from the studies and costs obtained from transportation agencies, an economic analysis is used to estimate the cost of each system over a 75-year economic life using discount rates of 2%, 4% and 6%.
Evaluation of Multiple Corrosion Protection Systems and Corrosion Inhibitors for Reinforced Concrete Bridge Decks
| Author | : Lihua Xing |
| Publisher | : |
| Total Pages | : 459 |
| Release | : 2010 |
| Genre | : Concrete bridges |
| ISBN | : |
The corrosion performance of different corrosion protection systems is evaluated using the mortar-wrapped rapid macrocell test, bench-scale tests (the Southern Exposure, cracked beam, and ASTM G109 tests), and field tests. The systems include conventional steel with three different corrosion inhibitors (DCI-S, Hycrete, and Rheocrete), epoxy-coated reinforcement (ECR) with three different corrosion inhibitors and ECR with a primer coating containing microencapsulated calcium nitrite, multiple-coated reinforcement with a zinc layer underlying an epoxy coating, ECR with zinc chromate pretreatment before application of the epoxy coating to improve adhesion between the epoxy and the underlying steel, ECR with improved adhesion epoxy coatings, and pickled 2205 duplex stainless steel. Conventional steel in concretes with two different water-cement ratios (0.45 and 0.35) is also tested. Of these systems, specimens containing conventional steel or conventional epoxy-coated steel serve as controls. The critical chloride thresholds of conventional steel in concrete with different corrosion inhibitors and zinc-coated reinforcement are determined. The results of the tests are used in an economic analysis of bridge decks containing different corrosion protection systems over a design life of 75 years. The results indicate that a reduced water-cement ratio improves the corrosion resistance of conventional steel in uncracked concrete compared to the same steel in concrete with a higher water-cement ratio. The use of a corrosion inhibitor improves the corrosion resistance of conventional steel in both cracked and uncracked concrete and delays the onset of corrosion in uncracked concrete, but provides only a very limited improvement in the corrosion resistance of epoxy-coated reinforcement due to the high corrosion resistance provided by the epoxy coating itself. Based on results in the field tests, the epoxy-coated bars with a primer containing microencapsulated calcium nitrite show no improvement in the corrosion resistance compared to conventional epoxy-coated reinforcement. Increased adhesion between the epoxy coating and reinforcing steel provides no improvement in the corrosion resistance of epoxy-coated reinforcement. The corrosion losses for multiple-coated reinforcement are comparable with those of conventional epoxy-coated reinforcement in the field tests in uncracked and cracked concrete. Corrosion potential measurements show that the zinc is corroded preferentially, providing protection for the underlying steel. Pickled 2205 stainless steel demonstrates excellent corrosion resistance, and no corrosion activity is observed for the pickled 2205 stainless steel in bridge decks, or in the SE, CB, or field test specimens after four years.
Evaluation of Multiple Corrosion Protection Systems for Reinforced Concrete Bridge Decks
| Author | : Matthew O'Reilly |
| Publisher | : |
| Total Pages | : 522 |
| Release | : 2011 |
| Genre | : Concrete bridges |
| ISBN | : |
"The performance of corrosion protection systems for reinforcing steel in concrete is evaluated. In addition to conventional and conventional epoxy-coated reinforcement, the corrosion protection systems tested include epoxy coatings with improved adhesion to the underlying steel, conventional and conventional epoxy-coated reinforcement used in conjunction with concrete containing one of three corrosion inhibitors, DCI-S, Rheocrete 222+, or Hycrete, epoxy-coated reinforcement with a microencapsulated calcium nitrite primer, multiple-coated reinforcement with a layer of zinc between the epoxy and steel, and pickled 2205 duplex stainless steel. The systems are evaluated using bench-scale and field tests. Two bridges in Kansas, cast with 2205 stainless steel, are monitored using corrosion potential mapping. Epoxy-coated and multiplecoated bars are evaluated to determine the effect of corrosion loss and time on the disbondment of the epoxy coating. Conventional, galvanized, and epoxy-coated reinforcement are evaluated using impressed current to determine the corrosion loss required to crack concrete for each system. A finite element model is developed to represent general and localized corrosion, and the results are used to develop a relationship between concrete cover, bar diameter, and area of bar corroding, and the corrosion loss required to crack concrete. An analysis of pore solutions expressed from cement pastes containing corrosion inhibitors is performed, with pH and selected ion concentrations measured from solutions collected one and seven days after casting. The results obtained from bench-scale and field test specimens are used to estimate cost effectiveness for each system under a 75-year service life. The results show epoxy coatings significantly reduce the corrosion rate compared to conventional reinforcement. Corrosion inhibitors significantly reduce corrosion rates in uncracked concrete. In cracked concrete, corrosion inhibitors also reduce corrosion rates, but their relative effectiveness is reduced. Specimens containing Hycrete exhibit the lowest corrosion rates; however, field specimens containing Hycrete also show signs of scaling. Epoxies with improved adhesion exhibit no improvement over conventional epoxy-coated reinforcement in terms of corrosion rate or disbondment of the epoxy coating. Multiple-coated reinforcement exhibits significantly less disbondment than epoxy-coated reinforcement. Pickled 2205 reinforcement exhibits the least corrosion among all systems tested. Testing of conventional and galvanized reinforcement indicates galvanized reinforcement requires more than twice as much corrosion loss to crack the surrounding concrete compared to conventional reinforcement."--Technical report documentation page.
Corrosion Protection of Reinforcing Steels
| Author | : fib Fédération internationale du béton |
| Publisher | : fib Fédération internationale du béton |
| Total Pages | : 123 |
| Release | : 2009-01-01 |
| Genre | : Technology & Engineering |
| ISBN | : 2883940894 |
It has long been recognised that corrosion of steel is extremely costly and affects many industry sectors, including concrete construction. The cost of corrosion of steel reinforcement within concrete is estimated at many billions of dollars worldwide. The corrosion of steel reinforcement represents a deterioration of the steel which in turn detrimentally affects its performance and therefore that of the concrete element within which it has been cast. A great amount of work has been undertaken over the years concerning the prevention of corrosion of steel, including the application of coatings, which has included the study of the process of corrosion itself, the properties of reinforcing steels and their resistance to corrosion as well as the design of structures and the construction process. The objective of fib Bulletin 49 is to provide readers with an appreciation of the principles of corrosion of reinforcing steel embedded in concrete and to describe the behaviour of particular steels and their coatings as used to combat the effects of such corrosion. These include galvanised reinforcement, epoxy coated reinforcement, and stainless reinforcing steel. It also provides information on the relative costs of the materials and products which it covers. It does not deal with structure design or the process of construction or with the post-construction phase of structure management including repair. It is hoped that it will nevertheless increase the understanding of readers in the process of corrosion of reinforcing steels and the ability of key materials and processes to reduce its harmful effects.
Corrosion of Reinforcement in Concrete
| Author | : M Raupach |
| Publisher | : Woodhead Publishing |
| Total Pages | : 337 |
| Release | : 2014-01-23 |
| Genre | : Technology & Engineering |
| ISBN | : 1845692284 |
Given the widespread use of reinforced concrete in infrastructure, understanding the corrosion of this material is of major importance. As a result there has been a wealth of research into catalysts, inhibitors and effective means of monitoring the rate of corrosion. Corrosion of reinforcement in concrete: mechanisms, monitoring, inhibitors and rehabilitation techniques summarises some of the most significant research and its implications.The book begins by reviewing findings from various experiments designed to test the corrosion rate of metals induced by a range of factors. Later chapters discuss techniques for monitoring and testing for corrosion. The book concludes by assessing important methods of prevention, including corrosion inhibitors, protective coatings and electrochemical methods for protection, together with rehabilitation procedures for susceptible structures.Filled with practical examples and written by a distinguished team of international contributors, Corrosion of reinforcement in concrete: mechanisms, monitoring, inhibitors and rehabilitation techniques is an essential reference for civil engineers using reinforced concrete. Summarises research into catalysts, inhibitors and effective means of monitoring the rate of corrosion Concludes by assessing important methods of prevention
Corrosion of Steel in Concrete
| Author | : John P. Broomfield |
| Publisher | : CRC Press |
| Total Pages | : 305 |
| Release | : 2023-01-31 |
| Genre | : Technology & Engineering |
| ISBN | : 1000822486 |
Corrosion of Steel in Concrete: Understanding, Investigation and Repair is a guide for designing, constructing and maintaining reinforced concrete structures, such as buildings and bridges which are subject to reinforcement corrosion. It presents the basics of theory and practice in steel corrosion in concrete and reviews the latest research and developments, such as progress on measuring the corrosion threshold for chloride-induced corrosion. This third edition compares the currently proliferating major national and international standards and guidance documents. New developments are considered, such as hybrid anodes for electrochemical treatment and the latest research and developments in assessment, such as the use of ground penetrating radar to measure the chloride content of the concrete cover. It overhauls coverage of electrochemical repair and rehabilitation techniques and outlines recent innovations in structural repair and construction and investigates their implications for durability. The book is ideal for practitioners and graduate students in structural engineering and concrete technology.
Corrosion of Reinforcement in Concrete (EFC 25)
| Author | : J. Mietz |
| Publisher | : CRC Press |
| Total Pages | : 226 |
| Release | : 2020-08-13 |
| Genre | : Science |
| ISBN | : 1000122433 |
This book compiles the full papers presented in the successful session "Corrosion of Steel in Concrete" at EUROCORR '97. It highlights the areas of technical development in this field, including monitoring of steel reinforcement corrosion, prevention of corrosion and electrochemical repair methods.
Evaluation of Corrosion Resistance of Different Steel Reinforcement Types
| Author | : Terry J. Wipf |
| Publisher | : |
| Total Pages | : 84 |
| Release | : 2006 |
| Genre | : Concrete bridges |
| ISBN | : |
The corrosion of steel reinforcement in an aging highway infrastructure is a major problem currently facing the transportation engineering community. In the United States alone, maintenance and replacement costs for deficient bridges are measured in billions of dollars. The application of corrosion-resistant steel reinforcement as an alternative reinforcement to existing mild steel reinforced concrete bridge decks has potential to mitigate corrosion problems, due to the fundamental properties associated with the materials. To investigate corrosion prevention through the use of corrosion-resistant alloys, the performance of corrosion resistance of MMFX microcomposite steel reinforcement, a high-strength, high-chromium steel reinforcement, was evaluated. The study consisted of both field and laboratory components conducted at the Iowa State University Bridge Engineering Center to determine whether MMFX reinforcement provides superior corrosion resistance to epoxy-coated mild steel reinforcement in bridge decks. Because definitive field evidence of the corrosion resistance of MMFX reinforcement may require several years of monitoring, strict attention was given to investigating reinforcement under accelerated conditions in the laboratory, based on typical ASTM and Rapid Macrocell accelerated corrosion tests. After 40 weeks of laboratory testing, the ASTM ACT corrosion potentials indicate that corrosion had not initiated for either MMFX or the as-delivered epoxy-coated reinforcement. Conversely, uncoated mild steel specimens underwent corrosion within the fifth week, while epoxy-coated reinforcement specimens with induced holidays underwent corrosion between 15 and 30 weeks. Within the fifth week of testing, the Rapid Macrocell ACT produced corrosion risk potentials that indicate active corrosion for all reinforcement types tested. While the limited results from the 40 weeks of laboratory testing may not constitute a prediction of life expectancy and life-cycle cost, a procedure is presented herein to determine life expectancy and associated life-cycle costs.
