Evaluation of High Absorptive Materials to Improve Internal Curing of Low Permeability Concrete

Evaluation of High Absorptive Materials to Improve Internal Curing of Low Permeability Concrete
Author: Norbert J. Delatte
Publisher:
Total Pages: 148
Release: 2007
Genre: Bridges
ISBN:

Early age cracking of bridge decks is a national problem, and may substantially reduce service lives and increase maintenance costs. Cracking occurs when the tensile stress exceeds the tensile strength of the concrete. This is a time-dependent phenomenon, since both the stress and strength change at early ages. Moisture loss increases stress (with increasing shrinkage) and impairs strength gain. Internal curing is one method that has been suggested to reduce early age bridge deck cracking, particularly of concretes with low water to cementitious materials (w/cm) ratios. Many state highway agencies have implemented high performance concrete (HPC) for bridge decks. The low permeability of HPC is used to protect reinforcing steel and prevent corrosion. However, if the concrete cracks, then the protection may be greatly diminished. Transverse cracks due to concrete shrinkage allow water and corrosive chemicals to quickly reach the reinforcing steel causing corrosion and shortening the lifespan of the bridge deck. Reducing shrinkage cracking has been the focus of recent research into mitigation strategies. One unintended consequence of the use of high performance concrete may be early-age cracking. Field studies have shown that, in some cases, high performance concrete bridge decks have cracked less than a year after placement. The use of internal curing to reduce autogenous shrinkage was investigated in this study. One method of internal curing was through the use of coarse aggregates with high absorption capacities. Another method discussed is the use of a partial replacement of the fine aggregate with a structural lightweight aggregate with a very high absorption capacity. Bridge deck cracking is also affected by the nominal maximum size coarse aggregate. The effect on shrinkage with increasing size is discussed. ODOT's District 12, located in Northeastern Ohio, found in an investigation of 116 HPC bridge decks placed between 1994 and 2001 that bridges with little or no cracking used coarse aggregate with an absorption> 1 %, while 75 % of bridges with unacceptable cracking used coarse aggregate with absorption 1 %. This report discusses the laboratory investigation of the field results to determine the better ways to prevent bridge deck cracking-- internal curing or paste reduction by using an aggregate blend. The laboratory investigation found that the strongest effect on cracking was due to the replacement of a small maximum size coarse aggregate with an optimized coarse aggregate gradation. Increasing the coarse aggregate absorption level from

Phase 1 Report on the Development of Predictive Model for Bridge Deck Cracking and Strength Development

Phase 1 Report on the Development of Predictive Model for Bridge Deck Cracking and Strength Development
Author:
Publisher:
Total Pages: 64
Release: 2009
Genre: Bridges
ISBN:

Early-age cracking, typically caused by drying shrinkage (and often coupled with autogenous and thermal shrinkage), can have several detrimental effects on long-term behavior and durability. Cracking can also provide ingress of water that can drive chemical reactions, such as alkali-silica reaction (ASR) and sulfate attack. Because of the problems associated with cracking observed in bridge decks, and the impact of early-age cracking on long-term performance and durability, it is imperative that bridge decks be constructed with minimal early-age cracking and that exhibit satisfactory long-term performance and durability. To achieve these goals for bridges in the state of Texas, a research team has been assembled that possesses significant expertise and background in cement chemistry, concrete materials and durability, structural performance, computational mechanics (finite difference/element), bridge deck construction and maintenance, monitoring of in-site behavior of field structures, and the development of test methods and specifications aimed at practical implementation by state highway departments. This proposal describes a laboratory- and field-based research program aimed at developing a bridge deck cracking model that will ultimately be integrated into ConcreteWorks, a suite of software programs developed for TxDOT by this same research team.

Evaluation of Concrete Deck Curing Regimens Using Capillary Pressure Sensing System

Evaluation of Concrete Deck Curing Regimens Using Capillary Pressure Sensing System
Author: Samuel Spann
Publisher:
Total Pages: 66
Release: 2019
Genre: Concrete
ISBN:

Early-age plastic shrinkage cracking is a common problem with the construction of concrete bridge decks due to the high surface area-to-volume ratio and exposure to potentially detrimental environmental effects. Curing regimens are utilized to mitigate cracking risk during the plastic stage of the concrete; the curing regimens evaluated for this study were wet burlap-polyethylene sheeting, two acrylic curing compounds, and one lithium compound. Capillary pressure in the water filled pores has been shown to correlate to the plastic shrinkage cracking risk of concrete. A new portable system has been developed to measure the capillary pressure that could potentially be used in the field on fresh bridge deck concrete. Individual test slabs were performed to test the curing regimens using the capillary pressure sensor system (CPSS). The system contains multiple sensors that contain pressure transducers that measure the capillary pressure changes during the plastic stage. Overall, wet burlap-polyethylene sheeting was shown to be the most effective curing regimen, with the lithium curing compound performing similarly to the control slab with no curing regimen applied. Both acrylic compounds were shown to perform comparatively well, completely mitigating early-age plastic shrinkage cracking in some instances, and allowing small shrinkage cracks to form in others. While the CPSS exhibited the ability to show when cracking occurred in most cases, the magnitude of the capillary pressure at which plastic shrinkage cracks formed varied significantly across tests.

Mitigating Shrinkage Cracking of Concrete in Bridge Decks Through Internal Curing

Mitigating Shrinkage Cracking of Concrete in Bridge Decks Through Internal Curing
Author: Daniel Robert Goad
Publisher:
Total Pages: 160
Release: 2013
Genre: Concrete
ISBN: 9781267851659

As the need for durable, long lasting infrastructure increases, new methods and techniques are being explored to prolong the service life of roads and bridges. One method to reduce shrinkage and early age cracking in concrete is internal curing. Internal curing supplies water to concrete, using pre-wetted lightweight aggregate (LWA), as needed throughout the process of hydration to reduce self desiccation, which leads to cracking. This research project analyzed two types of coarse LWA, expanded clay and expanded shale. The mixtures were developed specifically for use in bridge decks and adhered to specifications of the Arkansas State Highway and Transportation Department (AHTD). The concrete mixtures contained LWA at rates of 0, 100, 200, and 300 lb/yd3. The research was divided into two phases. The first phase measured autogenous and drying shrinkage in both plastic and elastic states using embedded vibrating wire strain gages (VWSG) cast in concrete prisms. The expanded clay LWA mixtures, with the 300 lb. replacement rate yielding the best results, were most effective in reducing shrinkage. Compressive strength decreased as the amount of LWA included in the mixture increased. However, all mixtures surpassed the 28 day compressive strength specified by AHTD. The second phase of the research project measured plastic shrinkage cracking in thin concrete test slabs. Methods and materials were investigated to produce consistent plastic shrinkage surface cracks of the concrete slabs. The extent of plastic shrinkage that occurred was quantified by measuring the total crack area of the test slabs. Implementation of 300 lb. of expanded clay LWA did not reduce the crack lengths, but did reduce the average crack widths experienced by the test slabs due to plastic shrinkage.