Development of Ultrasonic Examination Methods for Austenitic Stainless Steel Weld Inspection

Development of Ultrasonic Examination Methods for Austenitic Stainless Steel Weld Inspection
Author:
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Total Pages:
Release: 1977
Genre:
ISBN:

Signal acquisition and analysis techniques were developed to permit locating notches placed in an austenitic stainless steel pipe weld. Ultrasonic techniques presented here utilized refracted longitudinal and shear inspection beams with a dual element, pitch-catch transducer. Sources of grain noise and the metallurgical iplications of inspecting austenitic stainless steel welds are reviewed. Data were analyzed in both time and frequency domains, and a simple frequency moment algorithm was developed which is sensitive to defect signal and somewhat insensitive to grain noise. Data were also used to train an adaptive learning network (ALN) and the results obtained demonstrate only slight sensitivity to grain noise.

Development of Ultrasonic Methods for Examining Stainless Steel Welds. Interim Progress Report

Development of Ultrasonic Methods for Examining Stainless Steel Welds. Interim Progress Report
Author:
Publisher:
Total Pages:
Release: 1975
Genre:
ISBN:

Spurious ultrasonic (UT) signals obtained during the examination of austenitic stainless steel welds in LMFBR components have emphasized the need to develop more effective UT methods to supplement the examination processes presently employed during fabrication, and for use during subsequent in-service inspection of LMFBR plants. This interim report documents the first year's effort on a program that was designed to investigate this problem and develop viable solutions. Sixty-eight weld samples were acquired, cataloged, and subjected to a series of ultrasonic, radiographic, and metallographic examination procedures. It was determined that although spurious UT noise signals could usually be associated with major dendritic grain growth patterns, the existence and magnitude of some of the observed noise signals could not be explained simply on the basis of dendritic microstructure. The results obtained during application of a series of ultrasonic and radiographic characterization procedures are included, in addition to photomicrographs and photomicrographic montages taken in the vicinity of numerous sites which produced ultrasonic noise signals of various amplitudes. A concurrent investigation was conducted to evaluate the performance of conventional ultrasonic examination procedures. These results are compared with the laboratory investigation results, and a brief outline of future work planned under this program is presented. (auth).

NUREG/CR.

NUREG/CR.
Author: U.S. Nuclear Regulatory Commission
Publisher:
Total Pages: 228
Release: 1981
Genre: Nuclear energy
ISBN:

Technical Letter Report Assessment of Ultrasonic Phased Array Inspection Method for Welds in Cast Austenitic Stainless Steel Pressurizer Surge Line Piping JCN N6398, Task 1B.

Technical Letter Report Assessment of Ultrasonic Phased Array Inspection Method for Welds in Cast Austenitic Stainless Steel Pressurizer Surge Line Piping JCN N6398, Task 1B.
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Total Pages:
Release: 2009
Genre:
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Research is being conducted for the U.S. Nuclear Regulatory Commission (NRC) at the Pacific Northwest National Laboratory (PNNL) to assess the effectiveness and reliability of advanced nondestructive examination (NDE) methods for the inspection of light water reactor components. The scope of this research encompasses primary system pressure boundary materials including cast austenitic stainless steels (CASS); dissimilar metal welds; piping with corrosion-resistant cladding; weld overlays, inlays and onlays; and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in coarse-grained steel components. In this effort, PNNL supports cooperation with Commissariat à l'Energie Atomique (CEA) to assess reliable inspection of CASS materials. The NRC Project Manager has established a cooperative effort with the Institut de Radioprotection et de Surete Nucleaire (IRSN). CEA, under funding from IRSN, are supporting collaborative efforts with the NRC and PNNL. Regarding its work on the NDE of materials, CEA is providing its modeling software (CIVA) in exchange for PNNL offering expertise and data related to phased-array detection and sizing, acoustic attenuation, and back scattering on CASS materials. This collaboration benefits the NRC because CEA performs research and development on CASS for Électricité de France (EdF). This technical letter report provides a summary of a technical evaluation aimed at assessing the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of welds in CASS pressurizer (PZR) surge line nuclear reactor piping. A set of thermal fatigue cracks (TFCs) was implanted into three CASS PZR surge-line specimens (pipe-to-elbow welds) that were fabricated using vintage CASS materials formed in the 1970s, and flaw responses from these cracks were used to evaluate detection and sizing performance of the PA-UT methods applied. This effort was comprised of multiple elements that included use of microstructural knowledge (dimensional analysis, grain orientation, and grain type) as well as sound field modeling to more effectively modify inspection parameters and enhance the inspection outcomes. Advanced probe design and sound field simulations were employed to enhance detection and characterization of circumferentially oriented flaws, and an assessment of lateral (circumferential) flaw localization capability and performance was also conducted. An evaluation of flaw detection, length sizing, depth sizing, and signal-to-noise ratio was performed for all flaws in the subject specimens, as a function of various inspection parameters, and finally, measurements were made to quantify and assess the baseline CASS material noise and its potential impact on flaw detection.