Design of an Electric Arc Furnace Controller Based on Economic Objectives

Design of an Electric Arc Furnace Controller Based on Economic Objectives
Author:
Publisher:
Total Pages: 7
Release: 2001
Genre:
ISBN:

Controllers are often designed to satisfy functional objectives, without a through analysis of the economic impact of the control objectives. Simulation studies indicate that improved regulation and setpoint following can be achieved on an Electric Arc Furnace by substituting traditionally manual control with Model Predictive Control. The design of a Model Predictive Controller based on economic objectives I s discussed, and is used to control the variable typically under manual control. A simulation study is presented quantifying the economic benefits of applying Model Predictive Control with economic objectives to an Electric Arc Furnace.

Modeling and Control of Batch Processes

Modeling and Control of Batch Processes
Author: Prashant Mhaskar
Publisher: Springer
Total Pages: 346
Release: 2018-11-28
Genre: Technology & Engineering
ISBN: 3030041409

Modeling and Control of Batch Processes presents state-of-the-art techniques ranging from mechanistic to data-driven models. These methods are specifically tailored to handle issues pertinent to batch processes, such as nonlinear dynamics and lack of online quality measurements. In particular, the book proposes: a novel batch control design with well characterized feasibility properties; a modeling approach that unites multi-model and partial least squares techniques; a generalization of the subspace identification approach for batch processes; and applications to several detailed case studies, ranging from a complex simulation test bed to industrial data. The book’s proposed methodology employs statistical tools, such as partial least squares and subspace identification, and couples them with notions from state-space-based models to provide solutions to the quality control problem for batch processes. Practical implementation issues are discussed to help readers understand the application of the methods in greater depth. The book includes numerous comments and remarks providing insight and fundamental understanding into the modeling and control of batch processes. Modeling and Control of Batch Processes includes many detailed examples of industrial relevance that can be tailored by process control engineers or researchers to a specific application. The book is also of interest to graduate students studying control systems, as it contains new research topics and references to significant recent work. Advances in Industrial Control reports and encourages the transfer of technology in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. The series offers an opportunity for researchers to present an extended exposition of new work in all aspects of industrial control.

Simulation and Optimization in Process Engineering

Simulation and Optimization in Process Engineering
Author: Michael Bortz
Publisher: Elsevier
Total Pages: 428
Release: 2022-04-16
Genre: Technology & Engineering
ISBN: 0323850448

Simulation and Optimization in Process Engineering: The Benefit of Mathematical Methods in Applications of the Process Industry brings together examples where the successful transfer of progress made in mathematical simulation and optimization has led to innovations in an industrial context that created substantial benefit. Containing introductory accounts on scientific progress in the most relevant topics of process engineering (substance properties, simulation, optimization, optimal control and real time optimization), the examples included illustrate how such scientific progress has been transferred to innovations that delivered a measurable impact, covering details of the methods used, and more. With each chapter bringing together expertise from academia and industry, this book is the first of its kind, providing demonstratable insights. - Recent mathematical methods are transformed into industrially relevant innovations. - Covers recent progress in mathematical simulation and optimization in a process engineering context with chapters written by experts from both academia and industry - Provides insight into challenges in industry aiming for a digitized world.

Intelligent Prognostics for Engineering Systems with Machine Learning Techniques

Intelligent Prognostics for Engineering Systems with Machine Learning Techniques
Author: Gunjan Soni
Publisher: CRC Press
Total Pages: 252
Release: 2023-09-19
Genre: Technology & Engineering
ISBN: 1000954102

The text discusses the latest data-driven, physics-based, and hybrid approaches employed in each stage of industrial prognostics and reliability estimation. It will be a useful text for senior undergraduate, graduate students, and academic researchers in areas such as industrial and production engineering, electrical engineering, and computer science. The book Discusses basic as well as advance research in the field of prognostics. Explores integration of data collection, fault detection, degradation modeling and reliability prediction in one volume. Covers prognostics and health management (PHM) of engineering systems. Discusses latest approaches in the field of prognostics based on machine learning. The text deals with tools and techniques used to predict/ extrapolate/ forecast the process behavior, based on current health state assessment and future operating conditions with the help of Machine learning. It will serve as a useful reference text for senior undergraduate, graduate students, and academic researchers in areas such as industrial and production engineering, manufacturing science, electrical engineering, and computer science.

Model Fitting for Electric Arc Furnace Refining

Model Fitting for Electric Arc Furnace Refining
Author: Letsane Paul Rathaba
Publisher:
Total Pages:
Release: 2013
Genre:
ISBN:

The dissertation forms part of an ongoing project for the modelling and eventual control of an electric arc furnace (EAF) process. The main motivation behind such a project is the potential benefits that can result from automation of a process that has largely been operator controlled, often with results that leave sufficient room for improvement. Previous work in the project has resulted in the development of a generic model of the process. A later study concentrated on the control of the EAF where economic factors were taken into account. Simulation results from both studies clearly demonstrate the benefits that can accrue from successful implementation of process control. A major drawback to the practical implementation of the results is the lack of a model that is proven to be an accurate depiction of the specific plant where control is to be applied. Furthermore, the accuracy of any process model can only be verified against actual process data. There lies the raison d'etre for this dissertation: to take the existing model from the simulation environment to the real process. The main objective is to obtain a model that is able to mimic a selected set of process outputs. This is commonly a problem of system identification (SID): to select an appropriate model then fit the model to plant input/output data until the model response is similar to the plant under the same inputs (and initial conditions). The model fitting is carried out on an existing EAF model primarily by estimation of the model parameters for the EAF refining stage. Therefore the contribution of this dissertation is a model that is able to depict the EAF refining stage with reasonable accuracy. An important aspect of model fitting is experiment design. This deals with the selection of inputs and outputs that must be measured in order to estimate the desired parameters. This constitutes the problem of identifiability: what possibilities exist for estimating parameters using available I/O data or, what additional data is necessary to estimate desired parameters. In the dissertation an analysis is carried out to determine which parameters are estimable from available data. For parameters that are not estimable recommendations are made about additional measurements required to remedy the situation. Additional modelling is carried out to adapt the model to the particular process. This includes modelling to incorporate the oxyfuel subsystem, the bath oxygen content, water cooling and the effect of foaming on the arc efficiency.

Advances in Water Desalination

Advances in Water Desalination
Author: Noam Lior
Publisher: John Wiley & Sons
Total Pages: 592
Release: 2012-10-26
Genre: Science
ISBN: 1118347722

Desalination is a dynamically growing field with more research, more engineering, more applications, more countries, more people, and with more training programs. This book provides high quality invited reviews on progress in various aspects of the desalination field. It features comprehensive coverage of desalination science, technology, economics, markets, energy considerations, environmental impact, and more. It is a key guide for professionals and researchers in water desalination and related areas including chemical, mechanical, and civil engineers, chemists, materials scientists, manufacturers of desalination membranes, water reuse engineers, and water authorities, as well as students in these fields.

Innovation in Electric Arc Furnaces

Innovation in Electric Arc Furnaces
Author: Yuri N. Toulouevski
Publisher: Springer Science & Business Media
Total Pages: 294
Release: 2014-07-08
Genre: Science
ISBN: 3642362737

This book equips a reader with knowledge necessary for critical analysis of innovations in electric arc furnaces and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding intensification of the heat, which are of interest for developers of new processes and equipment for Electric Arc Furnaces, are also the concern of the book It should be noted, that carrying out the simplified calculations as distinct from using "off the shelf" programs greatly promotes comprehensive understanding of physical basics of processes and effects produced by various factors. This book gives numerous examples of such calculations performed by means of simplified methods and formulas. Getting familiar with material in this book will allow the reader to perform required calculations on his / her own without any difficulties.