Design of Flexible Production Systems

Design of Flexible Production Systems
Author: Tullio Tolio
Publisher: Springer Science & Business Media
Total Pages: 308
Release: 2008-12-11
Genre: Technology & Engineering
ISBN: 3540854142

In the last decade, the production of mechanical components to be assembled in final products produced in high volumes (e.g. cars, mopeds, industrial vehicles, etc.) has undergone deep changes due to the overall modifications in the way companies compete. Companies must consider competitive factors such as short lead times, tight product tolerances, frequent market changes and cost reduction. Anyway, companies often have to define production objectives as trade-offs among these critical factors since it can be difficult to improve all of them. Even if system flexibility is often considered a fundamental requirement for firms, it is not always a desirable characteristic of a system because it requires relevant investment cost which can jeopardize the profitability of the firm. Dedicated systems are not able to adapt to changes of the product characteristics while flexible systems offer more flexibility than what is needed, thus increasing investment and operative costs. Production contexts characterized by mid to high demand volume of well identified families of products in continuous evolution do not require the highest level of flexibility; therefore, manufacturing system flexibility must be rationalized and it is necessary to find out the best trade-off between productivity and flexibility by designing manufacturing systems endowed with the right level of flexibility required by the production problem. This new class of production systems can be named Focused Flexibility Manufacturing Systems-FFMSs. The flexibility degree in FFMSs is related to their ability to cope with volume, mix and technological changes, and it must take into account both present and future changes. The required level of system flexibility impacts on the architecture of the system and the explicit design of flexibility often leads to hybrid systems, i.e. automated integrated systems in which parts can be processed by both general purpose and dedicated machines. This is a key issue of FFMSs and results from the matching of flexibility and productivity that respectively characterize FMSs and Dedicated Manufacturing Systems (DMSs). The market share of the EU in the machine tool sector is 44%; the introduction of focused flexibility would be particularly important for machine tool builders whose competitive advantage is based on the ability of customizing their systems on the basis of needs of their customers. In fact, even if current production contexts frequently present situations which would fit well with the FFMS approach, tradition and know-how of machine tool builders play a crucial role. Firms often agree with the focused flexibility vision, nevertheless they decide not to pay the risk and efforts related to the design of this new system architecture. This is due also to the lack of well-structured design approaches which can help machine tool builders to configure innovative systems. Therefore, the FFMS topic is studied through the book chapters following a shared mission: "To define methodologies and tools to design production systems with a minimum level of flexibility needed to face, during their lifecycle, the product and process evolution both in the technological and demand aspects. The goal is to find out the optimal trade-off between flexibility and productivity". The book framework follows the architecture which has been developed to address the FFMS Design problem. This architecture is both broad and detailed, since it pays attention to all the relevant levels in a firm hierarchy which are involved in the system design. Moreover, the architecture is innovative because it models both the point of view of the machine tool builder and the point of view of the system user. The architecture starts analyzing Manufacturing Strategy issues and generating the possible demand scenario to be faced. Technological aspects play a key role while solving process plan problems for the products in the part family. Strategic and technological data becomes input when a machine tool builder performs system configuration. The resulting system configurations are possible solutions that a system user considers when planning its system capacity. All the steps of the architecture are deeply studied, developing methods and tools to address each subproblem. Particular attention is paid to the methodologies adopted to face the different subproblems: mathematical programming, stochastic programming, simulation techniques and inverse kinematics have been used. The whole architecture provides a general approach to implement the right degree of flexibility and it allows to study how different aspects and decisions taken in a firm impact on each other. The work presented in the book is innovative because it gives links among different research fields, such as Manufacturing Strategy, Process Plan, System Design, Capacity Planning and Performance Evaluation; moreover, it helps to formalize and rationalize a critical area such as manufacturing system flexibility. The addressed problem is relevant at an academic level but, also, at an industrial level. A great deal of industrial sectors need to address the problem of designing systems with the right degree of flexibility; for instance, automotive, white goods, electrical and electronic goods industries, etc. Attention to industrial issues is confirmed by empirical studies and real case analyses which are presented within the book chapters.

Reconfigurable Manufacturing Systems: From Design to Implementation

Reconfigurable Manufacturing Systems: From Design to Implementation
Author: Lyes Benyoucef
Publisher: Springer Nature
Total Pages: 258
Release: 2019-10-19
Genre: Technology & Engineering
ISBN: 3030287823

This book develops innovative techniques from operational research and management science for the design and implementation of a reconfigurable manufacturing system (RMS), and subsequently analyzes and assesses their performance. A reconfigurable manufacturing system (RMS) is a paradigm that can address many of the challenges posed by the modern market. Accordingly, substantial research is now being conducted on RMS, focusing on various levels of decision-making (strategic, tactical and operational). However, as a relatively new research area, there are still only very few books and articles available on reconfigurable manufacturing system design and management. In addition to filling that gap, this book provides a forum for investigating, exchanging ideas on, and disseminating the latest advances in the broad area of RMS applications in today’s industry. Gathering contributions by experts from academia, industry and policy-making, it represents an essential contribution to the existing literature on manufacturing and logistics in general and industry 4.0 in particular.

Experimental and Computational Investigations in Engineering

Experimental and Computational Investigations in Engineering
Author: Nenad Mitrovic
Publisher: Springer Nature
Total Pages: 478
Release: 2020-09-04
Genre: Technology & Engineering
ISBN: 3030583627

This proceedings book is a collection of high-quality peer-reviewed research papers presented at the International Conference of Experimental and Numerical Investigations and New Technologies (CNNTech2020) held at Zlatibor, Serbia, from 29th June to 2nd July 2020. The book discusses a wide variety of industrial, engineering and scientific applications of the engineering techniques. Researchers from academia and industry present their original work and exchange ideas, experiences, information, techniques, applications and innovations in the field of mechanical engineering, materials science, chemical and process engineering, experimental techniques, numerical methods and new technologies.

Modeling, Simulation, and Control of Flexible Manufacturing Systems

Modeling, Simulation, and Control of Flexible Manufacturing Systems
Author: MengChu Zhou
Publisher: World Scientific
Total Pages: 432
Release: 1999
Genre: Technology & Engineering
ISBN: 9789810230296

One critical barrier leading to successful implementation of flexible manufacturing and related automated systems is the ever-increasing complexity of their modeling, analysis, simulation, and control. Research and development over the last three decades has provided new theory and graphical tools based on Petri nets and related concepts for the design of such systems. The purpose of this book is to introduce a set of Petri-net-based tools and methods to address a variety of problems associated with the design and implementation of flexible manufacturing systems (FMSs), with several implementation examples.There are three ways this book will directly benefit readers. First, the book will allow engineers and managers who are responsible for the design and implementation of modern manufacturing systems to evaluate Petri nets for applications in their work. Second, it will provide sufficient breadth and depth to allow development of Petri-net-based industrial applications. Third, it will allow the basic Petri net material to be taught to industrial practitioners, students, and academic researchers much more efficiently. This will foster further research and applications of Petri nets in aiding the successful implementation of advanced manufacturing systems.

Optimal Design of Flexible Manufacturing Systems

Optimal Design of Flexible Manufacturing Systems
Author: Ulrich A.W. Tetzlaff
Publisher: Springer Science & Business Media
Total Pages: 197
Release: 2013-03-09
Genre: Business & Economics
ISBN: 3642503179

Flexible manufacturing systems are complex production systems with considerable high investment costs. This book intends to show the reader how the design of such a system can be optimized. Thereby it addresses the academic world in management science and industrial engineering as well as system planners in industry. First the design problems are analysed in detail and a planning concept is presented. Afterwards possible tools for the design process are described, as there are: mathematical programming, queueing networks, computer simulation, perturbation analysis, petri nets, group technology, and knowledge based systems. The major part of the book, however, concerns the description of existing optimization models based on mathematical programming. Each model is explained and discussed in detail and for new models, developed by the author, numerical examples are given. Finally some distinct guidelines are presented which help the system planners to select the appropriate model for their planning problems.

Modeling and Analysis of Manufacturing Systems

Modeling and Analysis of Manufacturing Systems
Author: Ronald G. Askin
Publisher: John Wiley & Sons
Total Pages: 488
Release: 1993-01-18
Genre: Business & Economics
ISBN:

Manufacturing models - Assembly lines : reliable serial systems - Transfer lines and general serial systems - Shop scheduling with many products - Flexible manufacturing systems - Machine setup and operation sequencing - Material handling systems - Warehousing : storage and retrieval systems - General manufacturing systems : analytical queueing models - General manufacturing systems : empirical simulation models.

Facility Layout

Facility Layout
Author: Miguel F. Anjos
Publisher: Springer Nature
Total Pages: 121
Release: 2021-04-24
Genre: Business & Economics
ISBN: 3030709906

This book presents a structured approach to develop mathematical optimization formulations for several variants of facility layout. The range of layout problems covered includes row layouts, floor layouts, multi-floor layouts, and dynamic layouts. The optimization techniques used to formulate the problems are primarily mixed-integer linear programming, second-order conic programming, and semidefinite programming. The book also covers important practical considerations for solving the formulations. The breadth of approaches presented help the reader to learn how to formulate a variety of problems using mathematical optimization techniques. The book also illustrates the use of layout formulations in selected engineering applications, including manufacturing, building design, automotive, and hospital layout.

Performance Analysis of Flow Lines with Non-Linear Flow of Material

Performance Analysis of Flow Lines with Non-Linear Flow of Material
Author: Stefan Helber
Publisher: Springer Science & Business Media
Total Pages: 290
Release: 2012-12-06
Genre: Mathematics
ISBN: 364295863X

Flow line design is one of the major tasks in production management. The decision to install a set of machines and buffers is often highly irreversible. It determines both cost and revenue to a large extent. In order to assess the economic impact of any possible flow line design, production rates and inventory levels have to be estimated. These performance measures depend on the allocation of buffers whenever the flow of material is occasionally disrupted, for example due to machine failures or quality problems. The book describes analytical methods that can be used to evaluate flow lines much faster than with simulation techniques. Based on these fast analytical techniques, it is possible to determine a flow line design that maximizes the net present value of the flow line investment. The flow of material through the line may be non-linear, for example due to assembly operations or quality inspections.

Formal Methods in Manufacturing Systems: Recent Advances

Formal Methods in Manufacturing Systems: Recent Advances
Author: Li, Zhiwu
Publisher: IGI Global
Total Pages: 531
Release: 2013-05-31
Genre: Technology & Engineering
ISBN: 1466640359

Evolving technologies in mass production have led to the development of advanced techniques in the field of manufacturing. These technologies can quickly and effectively respond to various market changes, necessitating processes that focus on small batches of multiple products rather than large, single-product lines. Formal Methods in Manufacturing Systems: Recent Advances explores this shifting paradigm through an investigation of contemporary manufacturing techniques and formal methodologies that strive to solve a variety of issues arising from a market environment that increasingly favors flexible systems over traditional ones. This book will be of particular use to industrial engineers and students of the field who require a detailed understanding of current trends and developments in manufacturing tools. This book is part of the Advances in Civil and Industrial Engineering series collection.