Design and Analysis of Autonomous Vehicle Storage and Retrieval Systems Via Queuing Network and Simulation Models

Design and Analysis of Autonomous Vehicle Storage and Retrieval Systems Via Queuing Network and Simulation Models
Author: Banu Yetkin Ekren
Publisher:
Total Pages: 324
Release: 2009
Genre: Parking garages
ISBN:

In this thesis, we design and analyze autonomous vehicle storage and retrieval systems (AVS/RSs) via queuing network and simulation models. An AVS/RS is an automated unit-load (UL) storage and retrieval system based on autonomous vehicle (AV) technology. It represents a relatively new technology for automated, UL storage systems (Malmborg, 2002). AVs function as storage/retrieval (S/R) devices. A key distinction of AVS/RSs relative to traditional crane-based automated storage and retrieval systems (AS/RS) is the movement pattern of the S/R device. In AS/RSs, ULs are stored or retrieved by aisle-captive storage cranes capable of simultaneous movement in the horizontal and vertical dimensions. The vehicles in an AVS/RS share a fixed number of lifts for vertical movement and follow rectilinear flow patterns for horizontal travel. To be able to benefit from both modeling approaches, we develop simulation and analytical models for a particular AVS/RS in this thesis. The simulation modeling approach simulates the sequence of events that could occur over a period time via a computer program. There are some advantages and disadvantages with the simulation methodology. The most important advantage is the ability to model complex systems in great detail, so it provides more accurate results. For example, a verified and validated simulation model could provide estimates of key performance measure that are very close to those seen in the actual system. However, this high accuracy comes at the expense of high modeling and computational effort. Developing a detailed, more accurate simulation model for a large system is time consuming. Analytical modeling uses mathematical relationships between inputs and outputs. The most important advantage of an analytical method is that it is typically not time consuming. It can evaluate the system's performance in a reasonable time. However, to develop an analytical model for a complicated system is not a simple task. Also, changing an assumption in an analytical model may render the model invalid. These are some of the disadvantages of analytical modeling approach. When properly designed, analytical models, however, are capable of providing reasonably accurate estimates of complex systems in a relatively short time. The analytical model of the system we study is modeled as a semi-open queuing network (SOQN) model. An SOQN consists of jobs, pallets and servers. Each job is paired with a pallet and the two visit the set of servers required for processing the job in the specified sequence. In the AVS/RS, we assume the storage/retrieval (S/R) transactions are the 'jobs' and the AVs are the 'pallets'. If an S/R transaction requires a vertical movement, it uses a lift. The lifts and horizontal travel times to and from a storage space are modeled as servers. We solve the SOQN of the AVS/RS by an approximate analytical model and the matrix geometric method (MGM). We use the simulation model of AVS/RS to validate the analytical models. Thus, we compare the approximate, MGM and simulation results. As a result for the problems we tested, MGM estimates a key performance measure--waiting time for storage and retrieval transactions in the external queue--better than the approximate analytical results. We also perform a simulation based experimental design to identify factors affecting the performance of AVS/RS. In addition, we study the rack configuration design of the AVS/RS warehouse using a simulation based regression analysis. In the design of experiment (DOE), we consider three performance measures, namely average transaction cycle times, lift utilizations and vehicle utilization, as well as four factors--vehicle dwell point policy, scheduling rule, location of input/output (I/O) point on the ground floor, and interleaving policy. The DOE results show that all the pre-defined factors are significant on the performance measures. After DOE, we implement Tukey's test to find out the best experiment(s) that reflect the performance measure. The experiment in which vehicles dwell near the lift location, shortest distance traveled scheduling rule, locating the I/O point in the middle of the x-axis of the warehouse, and opportunistic interleaving policy is determined to be the best experiment. In the regression analysis, we develop thirty regression functions based on various number of vehicles and lifts, and arrival rate scenarios in the system. The regression functions are developed in terms of number of tiers, aisles and bays input variables. We consider five performance measures. After obtaining the regression functions, we optimize them using the LINGO software. In many cases, the results suggest that the warehouse design be as long as is practically possible in the axis. Much of the data for the analytical and simulation models come from a warehouse in France that uses the AVS/RS.

Analytical Modeling of an Autonomous Vehicle Storage/retrieval System

Analytical Modeling of an Autonomous Vehicle Storage/retrieval System
Author: Xiao Cai
Publisher:
Total Pages: 130
Release: 2007
Genre: Parking garages
ISBN:

Automated vehicle storage/retrieval system (AVS/RS) technology is relatively new. It has been applied successfully in several European facilities in 1990s. AVS/RS is a flexible system that is a viable alternative to imtninated storage/retrieval systems (AS/RS), a traditional material handling technology that has beet' in existence for more than fifty years. There are very few papers in the literature that focus on the use of analytical models for estimating performance measures of AVS/RS. In this thesis, queuing network theory is used to model an AVS/BS system to analyze its performance. The manufacturing system performance analyzer (MPA) is an open queuing network (OQN) analyzer based on the parametric decomposition method. This thesis models the AVS/RS and uses MPA to analyze the performance of an AVS/RS configuration. A simulation model based on discrete events is also generated by Promodel to allow comparison of MPA results with those of simulation. A web interface for conceptualizing AVS/RS and AS/RS designs is presented in this thesis. This on-line tool provides a convenient and friendly interface between warehouse designers and time analytical model tool. Pour case studies of algorithms embedded in the web interface are presented in the thesis. An initial warehouse design is first analyzed by MPA. After this, several improvements of this initial design are evaluated. Experimental results are provided to show that the OQN methodology can he applied effectively to analyze an AVS/RS when vehicle utilization is between 60% and 85%. MPA is a better choice than simulation to quickly evaluate alterilate configuration of the AVS/RS. Additionally, two more experiments are conducted to compare MPA with another AVS/RS system performance analyzer. MPA models AVS/RS under the tier-captive configuration, whereas the other model assumes the tier-to-tier configuration.

Proceedings of the 21st International Conference on Industrial Engineering and Engineering Management 2014

Proceedings of the 21st International Conference on Industrial Engineering and Engineering Management 2014
Author: Ershi Qi
Publisher: Springer
Total Pages: 628
Release: 2015-01-06
Genre: Technology & Engineering
ISBN: 9462391025

Being the premier forum for the presentation of new advances and research results in the fields of Industrial Engineering, IEEM 2014 aims to provide a high-level international forum for experts, scholars and entrepreneurs at home and abroad to present the recent advances, new techniques and applications face and face, to promote discussion and interaction among academics, researchers and professionals to promote the developments and applications of the related theories and technologies in universities and enterprises and to establish business or research relations to find global partners for future collaboration in the field of Industrial Engineering. All the goals of the international conference are to fulfill the mission of the series conference which is to review, exchange, summarize and promote the latest achievements in the field of industrial engineering and engineering management over the past year and to propose prospects and vision for the further development.

Warehousing in the Global Supply Chain

Warehousing in the Global Supply Chain
Author: Riccardo Manzini
Publisher: Springer Science & Business Media
Total Pages: 484
Release: 2012-01-04
Genre: Technology & Engineering
ISBN: 1447122747

With increased globalization and offshore sourcing, global supply chain management is becoming an important issue for many businesses as it involves a company's worldwide interests and suppliers rather than simply a local or national orientation. The storage systems significantly affect the level of quality of products, the customer’s service level, and the global logistic cost. The mission of warehousing systems design, control and optimization is to effectively ship products in the right place, at the right time, and in the right quantity (i.e. in any configuration) without any damages or alterations, and minimizing costs. Warehousing in the Global Supply Chain presents and discusses a set of models, tools and real applications, including a few case studies rarely presented with a sufficient detail by other literature, to illustrate the main challenges in warehousing activities. This includes all warehouse operations (from receiving to shipping), problems and issues (e.g. storage allocation, assignment, layout, vehicle routing) for industrial and service systems as parts of global supply chains. Advanced and effective solving methods are also illustrated and the discussed case studies help the reader to quickly apply the proposed models and techniques/algorithms. Warehousing in the Global Supply Chain is useful to managers and practitioners of industry and service sectors for the determination and modeling of the critical issues concerning warehousing systems planning and design. It is a valuable source of information for engineering students, doctoral and post-doctoral students, and researchers of academic institutions who are searching for advanced modeling approaches and solving techniques to complex logistic decision making problems. Warehousing in the Global Supply Chain presents and discusses a set of models, tools and real applications, including a few case studies rarely presented with a sufficient detail by other literature, to illustrate the main challenges in warehousing activities. This includes all warehouse operations (from receiving to shipping), problems and issues (e.g. storage allocation, assignment, layout, vehicle routing) for industrial and service systems as parts of global supply chains. Advanced and effective solving methods are also illustrated and the discussed case studies help the reader to quickly apply the proposed models and techniques/algorithms. Warehousing in the Global Supply Chain is useful to managers and practitioners of industry and service sectors for the determination and modeling of the critical issues concerning warehousing systems planning and design. It is a valuable source of information for engineering students, doctoral and post-doctoral students, and researchers of academic institutions who are searching for advanced modeling approaches and solving techniques to complex logistic decision making problems.

Performance evaluation of shuttle-based storage and retrieval systems using discrete-time queueing network models

Performance evaluation of shuttle-based storage and retrieval systems using discrete-time queueing network models
Author: Epp,Martin
Publisher: KIT Scientific Publishing
Total Pages: 246
Release: 2018-02-14
Genre: Logistics
ISBN: 3731507420

Shuttle-based storage and retrieval systems (SBS/RSs) are an important part of today's warehouses. In this work, a new approach is developed that can be applied to model different configurations of SBS/RSs. The approach is based on the modeling of SBS/RSs as discrete-time open queueing networks and yields the complete probability distributions of the performance measures.

Design, Modeling, and Analysis of Vertical Robotic Storage and Retrieval Systems

Design, Modeling, and Analysis of Vertical Robotic Storage and Retrieval Systems
Author: Kaveh Azadeh
Publisher:
Total Pages: 0
Release: 2018
Genre:
ISBN:

Autonomous vehicle-based storage and retrieval systems are commonly used in e-commerce fulfillment as they allow a high and flexible throughput capacity. In these systems, roaming robots transport loads between a storage location and a workstation. Two main variants exist: Horizontal, where the robots only move horizontally and use lifts for vertical transport and a new variant Vertical, where the robots can also travel vertically in the rack. This paper builds a framework to analyze the performance of the vertical system and to compare its throughput capacity with the horizontal system. We build closed-queueing network models for this that in turn are used to optimize the design. The results show that the optimal height-to-width ratio of a vertical system is around 1. As a large number of system robots may lead to blocking and delays, we compare the effect of two different robot blocking protocols on the system throughput: robot Recirculation and Wait-On-Spot. The Wait-On-Spot policy produces a higher system throughput when the number of robots in the system is small. However, for a large number of robots in the system, the Recirculation policy dominates the Wait-On-Spot policy. Finally, we compare the operational costs of the vertical and the horizontal transport system. For systems with one load/unload (L/U) point, the vertical system always produces a similar or higher system throughput, with a lower operating cost compared to the horizontal system with a discrete lift. It also outperforms the horizontal system with a continuous lift in systems with two L/U points.

The Routledge Companion to Production and Operations Management

The Routledge Companion to Production and Operations Management
Author: Martin K. Starr
Publisher: Taylor & Francis
Total Pages: 712
Release: 2017-03-27
Genre: Business & Economics
ISBN: 1317419243

This remarkable volume highlights the importance of Production and Operations Management (POM) as a field of study and research contributing to substantial business and social growth. The editors emphasize how POM works with a range of systems—agriculture, disaster management, e-commerce, healthcare, hospitality, military systems, not-for-profit, retail, sports, sustainability, telecommunications, and transport—and how it contributes to the growth of each. Martin K. Starr and Sushil K. Gupta gather an international team of experts to provide researchers and students with a panoramic vision of the field. Divided into eight parts, the book presents the history of POM, and establishes the foundation upon which POM has been built while also revisiting and revitalizing topics that have long been essential. It examines the significance of processes and projects to the fundamental growth of the POM field. Critical emerging themes and new research are examined with open minds and this is followed by opportunities to interface with other business functions. Finally, the next era is discussed in ways that combine practical skill with philosophy in its analysis of POM, including traditional and nontraditional applications, before concluding with the editors’ thoughts on the future of the discipline. Students of POM will find this a comprehensive, definitive resource on the state of the discipline and its future directions.

A Multi-Tier Linking Approach to Analyze Performance of Vehicle-Based Warehouse Systems

A Multi-Tier Linking Approach to Analyze Performance of Vehicle-Based Warehouse Systems
Author: Debjit Roy
Publisher:
Total Pages: 0
Release: 2016
Genre:
ISBN:

To improve operational flexibility, throughput capacity, and responsiveness in order fulfillment operations, several distribution centers are implementing autonomous vehicle-based storage and retrieval (AVS/R) system in their high-density storage areas. In such systems, vehicles are self-powered to travel in horizontal directions (x- and y-axes), and use lifts or conveyors for vertical motion (z-axis). In this research, we propose a multi-tier queuing modeling framework for the performance analysis of such vehicle-based warehouse systems. We develop an embedded Markov chain based analysis approach to estimate the first and second moment of inter-departure times from the load-dependent station within a semi-open queuing network. The linking solution approach uses traffic process approximations to analyze the performance of sub-models corresponding to individual tiers (semi-open queues) and the vertical transfer units (open queues). These sub-models are linked to form an integrated queuing network model, which is solved using an iterative algorithm. Performance estimates such as expected transaction cycle times and resource (vehicle and vertical transfer unit) utilization are determined using this algorithm, and can be used to evaluate a variety of design configurations during the conceptualization phase.

Creating Autonomous Vehicle Systems

Creating Autonomous Vehicle Systems
Author: Shaoshan Liu
Publisher: Morgan & Claypool Publishers
Total Pages: 285
Release: 2017-10-25
Genre: Computers
ISBN: 1681731673

This book is the first technical overview of autonomous vehicles written for a general computing and engineering audience. The authors share their practical experiences of creating autonomous vehicle systems. These systems are complex, consisting of three major subsystems: (1) algorithms for localization, perception, and planning and control; (2) client systems, such as the robotics operating system and hardware platform; and (3) the cloud platform, which includes data storage, simulation, high-definition (HD) mapping, and deep learning model training. The algorithm subsystem extracts meaningful information from sensor raw data to understand its environment and make decisions about its actions. The client subsystem integrates these algorithms to meet real-time and reliability requirements. The cloud platform provides offline computing and storage capabilities for autonomous vehicles. Using the cloud platform, we are able to test new algorithms and update the HD map—plus, train better recognition, tracking, and decision models. This book consists of nine chapters. Chapter 1 provides an overview of autonomous vehicle systems; Chapter 2 focuses on localization technologies; Chapter 3 discusses traditional techniques used for perception; Chapter 4 discusses deep learning based techniques for perception; Chapter 5 introduces the planning and control sub-system, especially prediction and routing technologies; Chapter 6 focuses on motion planning and feedback control of the planning and control subsystem; Chapter 7 introduces reinforcement learning-based planning and control; Chapter 8 delves into the details of client systems design; and Chapter 9 provides the details of cloud platforms for autonomous driving. This book should be useful to students, researchers, and practitioners alike. Whether you are an undergraduate or a graduate student interested in autonomous driving, you will find herein a comprehensive overview of the whole autonomous vehicle technology stack. If you are an autonomous driving practitioner, the many practical techniques introduced in this book will be of interest to you. Researchers will also find plenty of references for an effective, deeper exploration of the various technologies.