Corrosion Protection of Steel Bridges Using Duplex Coating Systems

Corrosion Protection of Steel Bridges Using Duplex Coating Systems
Author: J. Peter Ault
Publisher:
Total Pages: 0
Release: 2023
Genre: Corrosion and anti-corrosives
ISBN: 9780309698788

"This report presents recommendations for the use of duplex coatings for corrosion protection of new and existing steel bridges. These recommendations are based on case studies, laboratory testing, and users' input. The recommendations provide bridge owners and practitioners with a resource to help increase the service life of coated steel bridges." -- publisher's website

Environmentally Acceptable Materials for the Corrosion Protection of Steel Bridges

Environmentally Acceptable Materials for the Corrosion Protection of Steel Bridges
Author: Robert A. Kogler
Publisher:
Total Pages: 128
Release: 1997
Genre: Bridges, Iron and steel
ISBN:

The recently promulgated environmental regulations concerning volatile organic compounds (VOC) and certain hazardous heavy metals have had a great impact on the bridge painting industry. As a response to these regulations, many of the major coating manufacturers now offer "environmentally acceptable" alternative coating systems to replace those traditionally used on bridge structures. The Federal Highway Administration sponsored a 7-year study to determine the relative corrosion control performance of these newly available coating systems. The most promising coating systems were selected for long-term field evaluation based on accelerated test performance. The long-term exposure testing was conducted for 5 years in three marine locations. Panels were exposed on two bridges, one in New Jersey and one in southern Louisiana. The third long-term exposure location was in Sea Isle City, New Jersey. Thirteen coating systems were included for long-term exposure testing.

Maintenance Issues and Alternate Corrosion Protection Methods for Exposed Bridge Steel

Maintenance Issues and Alternate Corrosion Protection Methods for Exposed Bridge Steel
Author: Tom W. Neal
Publisher: Transportation Research Board
Total Pages: 100
Release: 1998
Genre: Bridges
ISBN: 9780309061148

This synthesis will be of interest to state department of transportation (DOT) bridge maintenance engineers, coating specialists, chemists, and researchers. Manufacturers and suppliers of corrosion protection products and systems for exposed structural steel on existing bridges will also find it of interest. This synthesis describes current practice regarding maintenance and protection strategies for exposed structural steel on existing bridges. NCHRP Synthesis 251, Lead-Based Paint Removal for Steel Highway Bridges ( 1997), provides a complementary and more in-depth treatment of maintenance issues involving lead-based paint removal. This report of the Transportation Research Board defines the maintenance management systems and decision making criteria used by transportation agencies for maintaining exposed bridge steel. Material selection criteria, surface preparation and application practices, quality control and quality assurance programs, and funding mechanisms are discussed in detail. The impact of recent and proposed environmental and worker protection regulations on current practice is reported. Information for the synthesis was collected by surveying state transportation agencies and by conducting a literature search. Responses to the survey, Appendix C to this document, are published on the Internet as NCHRP Web Document 11.

Environmentally Acceptable Materials for the Corrosion Protection of Steel Bridges

Environmentally Acceptable Materials for the Corrosion Protection of Steel Bridges
Author: Robert Kogler
Publisher:
Total Pages: 107
Release: 1992
Genre: Corrosion and anti-corrosives
ISBN:

The recently promulgated environmental regulations concerning volatile organic compounds (VOCs) and certain hazardous heavy metals have had a large impact on the bridge painting industry. As a response to these regulations, many of the major coating manufacturers have begun to offer "environmentally acceptable" alternative coating systems to replace those traditionally used on bridge structures. In the interest of determining the relative corrosion control performance of these newly available coating systems, the Federal Highway Administration contracted for a seven-year study. As a precursor to long-term, natural exposure testing of various environmentally acceptable coating systems, a battery of accelerated laboratory screening tests were performed. These tests included 13 high solids or waterborne, conventionally applied coatings; 14 powder coating or metallized coatings; and 7 high VOC control coatings. These systems were tested in a cyclic salt fog/natural marine exposure, a cyclic brine immersion/natural marine exposure, and a natural marine exposure. Adhesion and water penetration tests were also performed on each system.

Durability of Steel Bridge Corrosion Protection Systems Using Field Data and Laboratory Testing

Durability of Steel Bridge Corrosion Protection Systems Using Field Data and Laboratory Testing
Author: Julie Giannino
Publisher:
Total Pages: 238
Release: 2022
Genre:
ISBN:

Corrosion is the greatest problem facing steel bridges today. Corrosion is caused by the interaction of steel and atmospheric conditions. It can be prevented by adding a protective layer to the steel or by using a protective steel, collectively known as corrosion protection systems. The purpose of this study is to evaluate the performance of six of the most common corrosion protection systems: uncoated weathering steel (UWS), uncoated stainless steel, galvanizing, metallizing, 1-coat inorganic zinc paint, and a 3-coat organic zinc paint system, in relatively corrosive environments. The severely corrosive environments considered in this research are coastal environments where natural chlorides are present and environments where chlorides are present via the high use of deicing salts. Performance was evaluated first through a statistical analysis of existing field data and subsequently through implementation of laboratory accelerated corrosion testing on each of the corrosion protection systems for 80 cycles, representing 80 years in the field. The statistical analysis of field data showed the relative ranking in order of descending performance to be: galvanizing, UWS, then paint, with metallizing having variable performance over different age ranges; this ranking was affirmed by longevity estimates determined through laboratory testing when lower, more conservative percent mass loss and percent rusted benchmarks were used to determine the longevity estimates. Stainless steel corroded more than expected during laboratory testing and requires further investigation. The implications of the longevity estimates show that steel can provide a long service life even in a relatively severe environment. Use of any of these corrosion protection systems can improve performance, increase service life, decrease required maintenance, and provide economical steel bridges.

Corrosion Control Through Organic Coatings

Corrosion Control Through Organic Coatings
Author: Ole Øystein Knudsen
Publisher: CRC Press
Total Pages: 256
Release: 2017-04-28
Genre: Technology & Engineering
ISBN: 1498760732

Corrosion Control Through Organic Coatings, Second Edition provides readers with useful knowledge of the practical aspects of corrosion protection with organic coatings and links this to ongoing research and development. Thoroughly updated and reorganized to reflect the latest advances, this new edition expands its coverage with new chapters on coating degradation, protective properties, coatings for submerged service, powder coatings, and chemical pretreatment. Maintaining its authoritative treatment of the subject, the book reviews such topics as corrosion-protective pigments, waterborne coatings, weathering, aging, and degradation of paint, and environmental impact of commonly used techniques including dry- and wet-abrasive blasting and hydrojetting. It also discusses theory and practice of accelerated testing of coatings to assist readers in developing more accurate tests and determine corrosion protection performance.