Environmentally Acceptable Materials for the Corrosion Protection of Steel Bridges

Environmentally Acceptable Materials for the Corrosion Protection of Steel Bridges
Author: Robert A. Kogler
Publisher:
Total Pages: 128
Release: 1997
Genre: Bridges, Iron and steel
ISBN:

The recently promulgated environmental regulations concerning volatile organic compounds (VOC) and certain hazardous heavy metals have had a great impact on the bridge painting industry. As a response to these regulations, many of the major coating manufacturers now offer "environmentally acceptable" alternative coating systems to replace those traditionally used on bridge structures. The Federal Highway Administration sponsored a 7-year study to determine the relative corrosion control performance of these newly available coating systems. The most promising coating systems were selected for long-term field evaluation based on accelerated test performance. The long-term exposure testing was conducted for 5 years in three marine locations. Panels were exposed on two bridges, one in New Jersey and one in southern Louisiana. The third long-term exposure location was in Sea Isle City, New Jersey. Thirteen coating systems were included for long-term exposure testing.

Zinc-rich Coatings

Zinc-rich Coatings
Author: Ruth Lizak
Publisher:
Total Pages: 52
Release: 1975
Genre: Corrosion and anti-corrosives
ISBN:

Zinc-rich coatings with both organic and inorganic binders were considered for coastal bridges which require more corrosion protection than inland bridges because of exposure to salt spray and fog. Inorganics give longer protection and may be applied without a finish coat; those currently available are harder to apply than organics. The NASA potassium silicate/zinc - dust coating appears to provide longer protection, resist thermal shock, and overcome the application problem. Panels coated with the formulation withstood 5308 hours in a salt spray chamber with no rusting or blistering.

Durability of Steel Bridge Corrosion Protection Systems Using Field Data and Laboratory Testing

Durability of Steel Bridge Corrosion Protection Systems Using Field Data and Laboratory Testing
Author: Julie Giannino
Publisher:
Total Pages: 238
Release: 2022
Genre:
ISBN:

Corrosion is the greatest problem facing steel bridges today. Corrosion is caused by the interaction of steel and atmospheric conditions. It can be prevented by adding a protective layer to the steel or by using a protective steel, collectively known as corrosion protection systems. The purpose of this study is to evaluate the performance of six of the most common corrosion protection systems: uncoated weathering steel (UWS), uncoated stainless steel, galvanizing, metallizing, 1-coat inorganic zinc paint, and a 3-coat organic zinc paint system, in relatively corrosive environments. The severely corrosive environments considered in this research are coastal environments where natural chlorides are present and environments where chlorides are present via the high use of deicing salts. Performance was evaluated first through a statistical analysis of existing field data and subsequently through implementation of laboratory accelerated corrosion testing on each of the corrosion protection systems for 80 cycles, representing 80 years in the field. The statistical analysis of field data showed the relative ranking in order of descending performance to be: galvanizing, UWS, then paint, with metallizing having variable performance over different age ranges; this ranking was affirmed by longevity estimates determined through laboratory testing when lower, more conservative percent mass loss and percent rusted benchmarks were used to determine the longevity estimates. Stainless steel corroded more than expected during laboratory testing and requires further investigation. The implications of the longevity estimates show that steel can provide a long service life even in a relatively severe environment. Use of any of these corrosion protection systems can improve performance, increase service life, decrease required maintenance, and provide economical steel bridges.