Conversion of Crude Glycerol from the Biodiesel Industry to Value Added Products

Conversion of Crude Glycerol from the Biodiesel Industry to Value Added Products
Author: Bijaya Kumar Uprety
Publisher:
Total Pages:
Release: 2017
Genre:
ISBN:

Crude glycerol is a major by-product of the biodiesel industries. For every 100 kg of biodiesel produced, approximately 10 kg of the byproduct glycerol is generated. With the large increase in biodiesel production, there is a glut in the glycerol produced. Presently crude glycerol is purified to its purer marketable form, burnt as a fuel or mixed with animal feed. However, none of these options contribute considerable revenues to the concerned biodiesel industry. Additionally, some of these routes are not environmentally friendly. It has thus become imperative to find ways to convert crude glycerol to some value-added products. Bioconversion of crude glycerol to microbial lipids is one possible way to valorize it. However, impurities like methanol, salts and soap present in crude glycerol inhibit the growth of microbes used for such conversions. The research work carried out in this thesis addressed these issues and developed tangible alternatives to overcome these problems. Initially the possible use of a heterogeneous catalyst Calcium oxide (CaO) attached to support alumina (Al2O3) for the production of biodiesel was studied. We found that the use of such a catalyst improves the purity of biodiesel and the glycerol produced. Crude glycerol obtained using such insoluble catalysts contained lower levels of impurities and can be converted relatively easily to other useful products. With CaO anchored on Al2O3 as catalyst, the purity of biodiesel and glycerol were found to be 97.66% and 96.36% respectively. The unanchored heterogeneous catalyst CaO resulted in purities of 96.75% and 92.73% respectively. As the byproduct glycerol containing smaller amount of impurities, the use of anchored heterogeneous catalyst is recommended. The potential use of ash from various sources as a cheap alternative heterogeneous catalyst was also studied. With the use of ash from birch bark and fly ash from wood pellets as catalysts, biodiesel and glycerol with purity in the ranges of 88.06%-99.92% and 78.18%-88.23% respectively were obtained. Since such catalysts are cheap and reusable, their application can reduce expenses and the use of environmentally unsafe compounds. The crude glycerol used in all experiments was obtained from a biodiesel producer in Ontario (Canada). It was found to contain 44.56 wt.% glycerol and many impurities including 13.86 wt.% methanol, 32.97 wt.% soap and 4.38 wt.%. After the characterization of the sample it was converted to microbial lipids using an oleaginous yeast Rhodosporidium toruloides ATCC 10788. When this strain was grown on crude glycerol, double the biomass (21.16 g/L) and triple the lipid concentration (11.27 g/L) was obtained compared to growth on pure glycerol media. The capacity of this strain to grow on crude glycerol with high levels of impurities and produce large amounts of lipids proves its robustness. Investigation of the effect of individual components on the lipid production ability of this strain showed it to be capable of using soap as a sole carbon source. This was also the reason for enhanced lipid production even in the presence of other impurities present in crude glycerol. The lipids obtained were rich in oleic acid (47.16%), a mono-unsaturated fatty acid (MUFA). Feedstock rich in MUFA are considered suitable for biodiesel production. Thus, the process of conversion of crude glycerol to microbial lipids can be integrated to existing biodiesel plants. This will help in the management of crude glycerol produced during biodiesel production, save transportation and disposal costs and contribute to the revenues of such industries.

Microbial Conversion of Raw Glycerol in to Value Added Products

Microbial Conversion of Raw Glycerol in to Value Added Products
Author: Hiren K. Patel
Publisher: LAP Lambert Academic Publishing
Total Pages: 100
Release: 2014-04-01
Genre:
ISBN: 9783659179051

Renewable energy sources and biofuel, including biodiesel, have been gaining increasing attention recently as a replacement for fossil fuels. However, their implementation in the general market depends on making these fuels more competitive. A convenient way to lower the cost of biofuel is to use the by-products as a potential source of energy, rather than treating them as waste. The industrial conversion of renewable resources into useful compounds, namely bio-based materials, has been receiving much attention from the environmental point of view. The crude glycerol from biodiesel production represents an abundant and inexpensive carbon source. Glycerol is yielded at about 10% as a by-product during the process of biodiesel production. The global biodiesel market is estimated to reach 39 billion gallons by 2020, growing at an average annual growth of 42%. Therefore, microbial conversion of raw glycerol into value added fermented products were investigated aiming to facilitate the utilization of waste glycerol.

Bioconversion of Crude Glycerol to Biofuels and Value-added Bioproducts

Bioconversion of Crude Glycerol to Biofuels and Value-added Bioproducts
Author: Md. Shafiqur Rahman
Publisher:
Total Pages:
Release: 2017
Genre:
ISBN:

Increasing demand and the rising cost of fossil fuels, as well as a concern for global climate change have shifted global efforts to utilize renewable resources for the production of a 'greener' energy replacement. Biodiesel, a renewable fuel produced by transesterification of animal fats and vegetable oils, generates about 10% (v/v) of crude glycerol as a core by-product. Consequently, the recent booming of biodiesel industry all over the world has generated a large amount of crude glycerol, creating an oversupply problem. The economic feasibility of the biodiesel industry has been crucially affected due to a high volume (by worldwide surplus) of crude glycerol generated from the biodiesel production process. Consequently, with the increasing number of biodiesel production plants, a large number of glycerol production plants can be expected to be shut down within a few years due to the price drop that will result from the oversupply of glycerol. Therefore, this abundance of glycerol provides an opportunity for the development of new commercial uses. Glycerol, a core by-product of biodiesel production has become an inexpensive and easily obtainable product for which new applications have to be discovered. At present, there is a lack of microorganisms which can efficiently convert crude glycerol to value-added bio-products. The new isolate of bacteria that would permit screening, isolation and over-expression of enzyme would help overcome these challenges. Thus, this research is to identify novel bacterial strains which are capable of efficiently converting glycerol aerobically, and improve the strains for large scale production of value-added products. In Chapter 2 and 3, this study shows a number of bacterial strains isolated from environmental consortia were screened for their capability of converting low or negative-value biodiesel-derived crude glycerol to value-added products. Primarily, an aerobic batch biotransformation process was carried out to observe the kinetics of glycerol dehydrogenase (GDH) activity, bio-product formation and glycerol utilization. Therefore, the major bio-product obtained from this biotransformation of glycerol was 2,3-butanediol (2,3-BD) with minor co-products including acetoin, 1,3-propanediol (1,3-PDO) and acetate. In this study, three bacterial species Klebsiella pneumoniae, K. variicola and Serratia liquefaciens newly isolated from soil and paper mill waste were the highest producers of 2,3-BD. The novel strains K. pneumoniae SRP2 and, K. variicola SRP3 were used to construct a co-culture, capable of simultaneously converting crude glycerol to concurrently produce up to 27.87 g/L of 2,3-BD, yielding 0.73g 2,3-BD per gram glycerol (0.73g/g) using 37.0 g/L glycerol under aerobic conditions in batch culture, showing great potential for biotransformation bioprocess. Therefore, an attempt has been made to produce a major product 2,3-butanediol (2,3-BD) from glycerol as a sole carbon source using newly isolated novel bacterial strains Klebsiella variicola SRP3 and K. pneumoniae SRP2 in a series of batch and fed-batch processes under aerobic process. These studies also compare the bacterial cell biomass, bio-products and a key enzyme glycerol dehydrogenase (GDH) production of K. variicola SRP3 and K. pneumoniae SRP2 isolated from paper mill waste when grown in aerobic condition. The incubation temperature, pH, glycerol concentration and nitrogen sources were the most important factors ruling the GDH. This study also revealed that an increased GDH activity led to a substantially enhanced production of 2,3-BD as a principal product with 1,3-propanediol (1,3-PDO), acetoin and acetate as minor. In Chapter 4-6, the studies of high production of 2,3-butanediol (2,3-BD) from pure and biodiesel derived crude glycerol using an ethyl methanesulfonate (EMS) mutant K. pneumoniae SRM2, and two adapted mutants K. variicola SRM3 and K. variicola SW3 developed from the newly isolated wild type strains K. pneumoniae SRP2 and K. variicola SRM2 respectively are reported. However, as stated in Chapter 4, an adapted mutant strain K. variicola SRM3 withstanding 200 g/L glycerol could efficiently convert glycerol to 29.87 g/L 2,3-BD and 7.08 g/L acetoin from 50.0 g/L glycerol in a batch culture, and an acidic initial pH (pH 5.0) led to enhanced 1.3-fold increased GDH activity of 721.5 units/mg protein from 558.2 units/mg protein.

Horizons in Bioprocess Engineering

Horizons in Bioprocess Engineering
Author: Ravindra Pogaku
Publisher: Springer Nature
Total Pages: 354
Release: 2019-10-12
Genre: Science
ISBN: 3030290697

This book is divided into four parts that outline the use of science and technology for applications pertaining to chemical and bioprocess engineering. The book endeavors to help academia, researchers, and practitioners to use the principles and tools of Chemical and Bioprocess Engineering in a pertinent way, while attempting to point out the novel thoughts associated with the brain storming concepts encountered. As an example, the ability to use case studies appropriately is more important, to most practitioners.

Glycerol

Glycerol
Author: Claudio J. A. Mota
Publisher: Springer
Total Pages: 116
Release: 2017-06-15
Genre: Science
ISBN: 3319593757

This book is aimed at providing a concise discussion on the use of glycerol as a renewable raw material for the chemical industry. With the increasing use of biodiesel produced from oils and fats, there is a surplus of glycerol in the world. This abundant and rather cheap raw material can be transformed in commodities and specialty chemicals, as well as in fuels. The book describes the main processes of chemical transformation of glycerol, highlighting those that are currently in commercial use and pointing out potential processes to be used in the future. The first chapter introduces the concept of biofuel and briefly describes the production of biodiesel. It also highlights glycerol as the main byproduct of biodiesel synthesis and presents some numbers regarding the world production of glycerol. The second chapter shows the common uses of glycerol and addresses the point whether or not they can drain the large amounts of glycerol produced from biodiesel. The chapter addresses pros and cons of each use. The third chapter covers the main biotechnological processes of glycerol transformation. The fourth chapter thoroughly describes the main thermochemical processes to transform glycerol into commodities, products that will be further used in the chemical industry to produce polymers, for instance. The fifth chapter covers the production of glycerol derivatives of high added-value. The sixth chapter addresses the use of glycerol in the context of a biorefinery. The main idea is to show that many of the processes described in the previous chapters could be entirely green, using exclusively renewable raw materials.

The Future of Glycerol

The Future of Glycerol
Author: Mario Pagliaro
Publisher: Royal Society of Chemistry
Total Pages: 145
Release: 2008
Genre: Science
ISBN: 0854041249

By-products of global biodiesel manufacturing are a modern day global fact responsible for igniting a number of year's worldwide intense research activity into human chemical ingenuity. This highly anticipated 2nd Edition depicts how practical limitations posed by glycerol chemistry are solved based on the understanding of the fundamental chemistry of glycerol and by application of catalysis science and technology. The authors report and comment on employable, practical avenues applicable to convert glycerol into value added products of mass consumption. The best-selling reference book in the.

Biorefinery of Alternative Resources: Targeting Green Fuels and Platform Chemicals

Biorefinery of Alternative Resources: Targeting Green Fuels and Platform Chemicals
Author: Sonil Nanda
Publisher: Springer Nature
Total Pages: 503
Release: 2020-03-31
Genre: Medical
ISBN: 9811518041

This book summarizes recent advances in the processing of waste biomass resources to produce biofuels and biochemicals. Worldwide interest in clean energy sources, environmental protection, and mitigating global warming is rapidly gaining momentum and spurring on the search for alternative energy sources, especially for the transportation and industrial sectors. This book reviews the opportunities presented by low-cost organic waste materials, discussing their suitability for alternative fuel and fine chemical production, physicochemical characterization, conversion technologies, feedstock and fuel chemistry, refining technologies, fuel upgrading, residue management, and the circular economy. In addition, it explores applied aspects of biomass conversion by highlighting several significant thermochemical, hydrothermal and biological technologies. In summary, the book offers comprehensive and representative descriptions of key fuel processing technologies, energy conversion and management, waste valorization, eco-friendly waste remediation, biomass supply chain, lifecycle assessment, techno-economic analysis and the circular bioeconomy.

Glycerine Production and Transformation

Glycerine Production and Transformation
Author: Marco Frediani
Publisher: BoD – Books on Demand
Total Pages: 138
Release: 2019-09-11
Genre: Technology & Engineering
ISBN: 1789846900

The increase in the amount of glycerin in the market is a burden for all producers, especially those operating in the biodiesel sector: reuse options are in fact limited for the management of this by-product. Glycerol enhancement has therefore become a priority to improve the sustainability of the biodiesel industry. Nevertheless, the multifunctionality of glycerol makes it a promising precursor for different types of production (fuel/biofuel, chemical products). This conversion has therefore become a subject of multifaceted research that requires an exchange of knowledge across many sectors. In this book, different disciplines (chemistry, biology, engineering, etc.) have been taken into consideration to propose an interdisciplinary point of view on different aspects.