Control of Welding Distortion in Thin-Plate Fabrication

Control of Welding Distortion in Thin-Plate Fabrication
Author: Tom Gray
Publisher: Elsevier
Total Pages: 353
Release: 2014-02-15
Genre: Science
ISBN: 0857099329

The intense temperature fields caused by heat sources in welding frequently lead to distortions and residual stresses in the finished product. Welding distortion is a particular problem in fabricating thin plate structures such as ships. Based on pioneering research by the authors, Control of Welding Distortion in Thin-Plate Fabrication reviews distortion test results from trials and shows how outcomes can be modeled computationally. The book provides readers with an understanding of distortion influences and the means to develop distortion-reducing strategies. The book is structured as an integrated treatment. It opens by reviewing the development of computational welding mechanics approaches to distortion. Following chapters describe the industrial context of stiffened plate fabrication and further chapters provide overviews of distortion mechanics and the modeling approach. A chapter on full-scale welding trials is followed by three chapters that develop modeling strategies through thermal process and thermo-mechanical simulations, based on finite-element analysis. Simplified models are a particular feature of these chapters. A final sequence of chapters explores the simulation of welding distortion in butt welding of thin plates and fillet welding of stiffened plate structures, and shows how these models can be used to optimize design and fabrication methods to control distortion. Control of Welding Distortion in Thin-Plate Fabrication is a comprehensive resource for metal fabricators, engineering companies, welders and welding companies, and practicing engineers and academics with an interest in welding mechanics. - Allows practitioners in the field to minimize distortion during the welding of thin plates - Provides computational tools that can give insight into the effects of welding and fabrication procedures - Demonstrates how welding distortion in thin plate fabrications can be minimized through design

Analysis of Welded Structures

Analysis of Welded Structures
Author: Koichi Masubuchi
Publisher: Elsevier
Total Pages: 655
Release: 2013-10-22
Genre: Technology & Engineering
ISBN: 1483188434

Analysis of Welded Structures: Residual Stresses, Distortion, and their Consequences encompasses several topics related to design and fabrication of welded structures, particularly residual stresses and distortion, as well as their consequences. This book first introduces the subject by presenting the advantages and disadvantages of welded structures, as well as the historical overview of the topic and predicted trends. Then, this text considers residual stresses, heat flow, distortion, fracture toughness, and brittle and fatigue fractures of weldments. This selection concludes by discussing the effects of distortion and residual stresses on buckling strength of welded structures and effects of weld defects on service behavior. This book also provides supplementary discussions on some related and selected subjects. This text will be invaluable to metallurgists, welders, and students of metallurgy and welding.

Minimization of Welding Distortion and Buckling

Minimization of Welding Distortion and Buckling
Author: Pan Michaleris
Publisher: Elsevier
Total Pages: 319
Release: 2011-05-25
Genre: Technology & Engineering
ISBN: 0857092901

Welding is a cost-effective and flexible method of fabricating large structures, but drawbacks such as residual stress, distortion and buckling must be overcome in order to optimize structural performance. Minimization of welding distortion and buckling provides a systematic overview of the methods of minimizing distortion and buckling in welded structures.Following an introductory chapter, part one focuses on understanding welding stress and distortion, with chapters on such topics as computational welding mechanics, modelling the effect of phase transformations on welding stress and distortion and using computationally efficient reduced-solution methods to understand welding distortion. Part two covers different methods of minimizing welding distortion. Chapters discuss methods such as differential heating for minimizing distortion in welded stiffeners, dynamic thermal tensioning, reverse-side heating and ways of minimizing buckling such as weld cooling and hybrid laser arc welding.With its distinguished editor and international team of contributors, Minimization of welding distortion and buckling is an essential reference for all welders and engineers involved in fabrication of metal end-products, as well as those in industry and academia with a research interest in the area. - Provides a systematic overview of the methods of minimizing distortion and buckling in welded structures - Focuses on understanding welding stress and distortion featuring computational welding mechanics and modelling the effect of phase transformations - Explores different methods of minimizing welding distortion discussing differential heating and dynamic thermal tensioning

Distortion Control

Distortion Control
Author: John P. Stewart
Publisher: LaSalle, Quebec : J.P. Stewart
Total Pages: 106
Release: 1989
Genre: Welded joints
ISBN: 9780969284536

Identifies different types of distortion of welded materials and describes techniques to be used to control and eliminate the distortion.

Quality Management in Welded Fabrication

Quality Management in Welded Fabrication
Author: Serhii Fomichov
Publisher: Springer Nature
Total Pages: 228
Release: 2023-08-23
Genre: Technology & Engineering
ISBN: 3031348001

This book focuses on topics in the field of welding science, technologies, and equipment, with a particular emphasis on quality management. The textbook consists of four modules covering quality management basics, measurement, imperfections, and non-destructive testing. The material is presented in an illustrated and uncomplicated manner. The textbook is based on the experience of professors of the National Technical University of Ukraine and the Approved Training Body for International Welding Engineers and Technologists of the International Institute of Welding, making it an ideal resource for graduate and postgraduate students, university professors, and welding specialists.

Processes and Mechanisms of Welding Residual Stress and Distortion

Processes and Mechanisms of Welding Residual Stress and Distortion
Author: Z Feng
Publisher: Elsevier
Total Pages: 363
Release: 2005-10-10
Genre: Science
ISBN: 1845690931

Measurement techniques for characterisation of residual stress and distortion have improved significantly. More importantly the development and application of computational welding mechanics have been phenomenal. Through the collaboration of experts, this book provides a comprehensive treatment of the subject. It develops sufficient theoretical treatments on heat transfer, solid mechanics and materials behaviour that are essential for understanding and determining welding residual stress and distortion. It will outline the approach for computational analysis that engineers with sufficient background can follow and apply. The book is useful for advanced analysis of the subject and provide examples and practical solutions for welding engineers. - A comprehensive summary of developments in this subject - Includes case studies and practical solutions - Compiled by a worldwide panel of experts

Processes and mechanisms of welding residual stress and distortion

Processes and mechanisms of welding residual stress and distortion
Author: Zhili Feng
Publisher: CRC Press
Total Pages: 372
Release: 2005-11-01
Genre: Technology & Engineering
ISBN: 9780849334672

As a fabrication technology, welding presents a number of technical challenges to the designer, manufacturer, and end-user of the welded structures. Both weld residual stress and distortion can significantly impair the performance and reliability of the welded structures. They must be properly dealt with during design, fabrication, and in-service use of the welded structures. There have been many significant and exciting developments on the subject in the past ten to fifteen years. Measurement techniques have been improved significantly. More importantly, the development of computational welding mechanics methods has been phenomenal. The progresses in the last decade or so have not only greatly expanded our fundamental understanding of the processes and mechanisms of residual stress and distortion during welding, but also have provided powerful tools to quantitatively determine the detailed residual stress and distortion information for a given welded structure. New techniques for effective residual stress and distortion mitigations and controls have also been applied in different industry sectors. Processes and Mechanisms of Welding Residual Stress and Distortion provides a comprehensive summary on the developments in the subject. It outlines theoretical treatments on heat transfer, solid mechanics and materials behavior that are essential for understanding and determining the welding residual stress and distortion. The approaches for computational methods and analysis methodology are described so that non specialists can follow them. There are chapters devoted to the discussion of various techniques for control and mitigation of residual stress and distortion, and residual stress and distortion results for various typical welded structures are provided. The second half of the book looks at case studies and practical solutions and provides insights into the techniques, challenges, limitations and future trends of each application. This book will not only be useful for advanced analysis of the subject, but also provide sufficient examples and practical solutions for welding engineers. With a panel of leading experts this authoritative book will be a valuable resource for welding engineers and designers as well as academics working in the fields of structural and mechanical engineering.

Welding Deformation and Residual Stress Prevention

Welding Deformation and Residual Stress Prevention
Author: Ninshu Ma
Publisher: Elsevier
Total Pages: 313
Release: 2012-04-26
Genre: Technology & Engineering
ISBN: 0123948207

Generally, welding produces welding deformation and residual stress in the products, which influences the quality and performance of the products. Although many engineers and researchers have made great effort how to control these incidents, they have still remained unresolved. Welding Deformation and Residual Stress Prevention provides a unique computational approach to the prediction of the effects of deformation and residual stress on materials. The goal is to provide engineers and designers with the ability to create their own computational system for predicting and possibly avoiding the problem altogether. - The basic theories including "theory of elastic-plastic analysis" and "inherent strain theory" , and analysis procedures are described using a simple three-bar model - Online simulation software to perform basic analysis on welding mechanics - Examples of strategic methods and procedures are illustrated to have solved various welding-related problems encountered in the process of construction - Appendices present data bases for welding residual stresses, temperature dependent material properties, etc.

Hybrid Laser-Arc Welding

Hybrid Laser-Arc Welding
Author: F O Olsen
Publisher: Elsevier
Total Pages: 336
Release: 2009-06-26
Genre: Technology & Engineering
ISBN: 1845696522

Hybrid laser-arc welding (HLAW) is a combination of laser welding with arc welding that overcomes many of the shortfalls of both processes. This important book gives a comprehensive account of hybrid laser-arc welding technology and applications.The first part of the book reviews the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part two discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship building and the automotive industry.With its distinguished editor and international team of contributors, Hybrid laser-arc welding is a valuable source of reference for all those using this important welding technology. - Reviews arc and laser welding including both advantages and disadvantages of the hybrid laser-arc approach - Explores the characteristics of the process including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality - Examines applications of the process including magnesium alloys, aluminium and steel with specific focus on applications in the shipbuilding and automotive industries