Detection and Diagnosis of Stiction in Control Loops

Detection and Diagnosis of Stiction in Control Loops
Author: Mohieddine Jelali
Publisher: Springer Science & Business Media
Total Pages: 409
Release: 2009-10-13
Genre: Technology & Engineering
ISBN: 184882775X

In the process industries, stiction is the most common performance-limiting valve problem and over the last decade numerous different techniques for overcoming it have been proposed. This book represents a comprehensive presentation of these methods, including their principles, assumptions, strengths and drawbacks. Guidelines and working procedures are provided for the implementation of each method and MATLAB®-based software can be downloaded from www.ualberta.ca/~bhuang/stiction-book enabling readers to apply the methods to their own data. Methods for the limitation of stiction effects are proposed within the general context of: oscillation detection in control loops, stiction detection, diagnosis and stiction quantification and diagnosis of multiple faults. The state-of-the-art algorithms presented in this book are demonstrated and compared in industrial case studies of diverse origin – chemicals, building, mining, pulp and paper, mineral and metal processing.

Control Performance Assessment: Theoretical Analyses and Industrial Practice

Control Performance Assessment: Theoretical Analyses and Industrial Practice
Author: Paweł D. Domański
Publisher: Springer Nature
Total Pages: 373
Release: 2019-09-01
Genre: Technology & Engineering
ISBN: 3030235939

This book presents a comprehensive review of currently available Control Performance Assessment methods. It covers a broad range of classical and modern methods, with a main focus on assessment practice, and is intended to help practitioners learn and properly perform control assessment in the industrial reality. Further, it offers an educational guide for control engineers, who are currently in high demand in the industry. The book consists of three main parts. Firstly, a comprehensive review of available approaches is presented and discussed. The classical canon methods are extended with a discussion of nonlinear and complex alternative measures using non-Gaussian statistics, persistence and fractional calculations. Secondly, the methods’ applicability aspects are visualized with the aid of computer simulations, covering the most popular control philosophies used in the process industry. Lastly, a critical review of the methods discussed, on the basis of real-world industrial examples, rounds out the coverage.

Control Performance Management in Industrial Automation

Control Performance Management in Industrial Automation
Author: Mohieddine Jelali
Publisher: Springer Science & Business Media
Total Pages: 489
Release: 2012-10-31
Genre: Technology & Engineering
ISBN: 1447145461

Control Performance Management in Industrial Automation provides a coherent and self-contained treatment of a group of methods and applications of burgeoning importance to the detection and solution of problems with control loops that are vital in maintaining product quality, operational safety, and efficiency of material and energy consumption in the process industries. The monograph deals with all aspects of control performance management (CPM), from controller assessment (minimum-variance-control-based and advanced methods), to detection and diagnosis of control loop problems (process non-linearities, oscillations, actuator faults), to the improvement of control performance (maintenance, re-design of loop components, automatic controller re-tuning). It provides a contribution towards the development and application of completely self-contained and automatic methodologies in the field. Moreover, within this work, many CPM tools have been developed that goes far beyond available CPM packages. Control Performance Management in Industrial Automation: · presents a comprehensive review of control performance assessment methods; · develops methods and procedures for the detection and diagnosis of the root-causes of poor performance in complex control loops; · covers important issues that arise when applying these assessment and diagnosis methods; · recommends new approaches and techniques for the optimization of control loop performance based on the results of the control performance stage; and · offers illustrative examples and industrial case studies drawn from – chemicals, building, mining, pulp and paper, mineral and metal processing industries. This book will be of interest to academic and industrial staff working on control systems design, maintenance or optimisation in all process industries.

Process Control Performance Assessment

Process Control Performance Assessment
Author: Andrzej Ordys
Publisher: Springer Science & Business Media
Total Pages: 341
Release: 2007-05-19
Genre: Technology & Engineering
ISBN: 1846286247

This book is a practical guide to the application of control benchmarking to real, complex, industrial processes. The variety of industrial case studies gives the benchmarking ideas presented a robust real-world attitude. The book deals with control engineering principles and economic and management aspects of benchmarking. It shows the reader how to avoid common problems in benchmarking and details the benefits of effective benchmarking.

Process Control Fundamentals

Process Control Fundamentals
Author: Raghunathan Rengaswamy
Publisher: CRC Press
Total Pages: 350
Release: 2020-05-31
Genre: Technology & Engineering
ISBN: 1000056201

The field of process control has evolved gradually over the years, with emphasis on key aspects including designing and tuning of controllers. This textbook covers fundamental concepts of basic and multivariable process control, and important monitoring and diagnosis techniques. It discusses topics including state-space models, Laplace transform to convert state-space models to transfer function models, linearity and linearization, inversion formulae, conversion of output to time domain, stability analysis through partial fraction expansion, and stability analysis using Routh table and Nyquits plots. The text also covers basics of relative gain array, multivariable controller design and model predictive control. The text comprehensively covers minimum variable controller (MVC) and minimum variance benchmark with the help of solved examples for better understanding. Fundamentals of diagnosis of control loop problems are also explained and explanations are bolstered through solved examples. Pedagogical features including solved problems and unsolved exercises are interspersed throughout the text for better understanding. The textbook is primarily written for senior undergraduate and graduate students in the field of chemical engineering and biochemical engineering for a course on process control. The textbook will be accompanied by teaching resource such a collection of slides for the course material and a includsolution manual for the instructors.

Performance Assessment of Control Loops

Performance Assessment of Control Loops
Author: Biao Huang
Publisher: Springer Science & Business Media
Total Pages: 275
Release: 2012-12-06
Genre: Technology & Engineering
ISBN: 1447104153

The series Advances in Industrial Control aims to report and encourage technology transfer in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. New theory, new controllers, actuators, sensors, new industrial processes, computer methods, new applications, new philosophies. . . , new challenges. Much of this development work resides in industrial reports, feasibility study papers and the reports of advanced collaborative projects. The series offers an opportunity for researchers to present an extended exposition of such new work in all aspects of industrial control for widerand rapid dissemination. Benchmarking is a technique first applied by Rank Xerox in the late 1970s for business processes. As a subject in the commercial arena, benchmarking thrives with, for example, a European Benchmarking Forum. It has taken rather longer for benchmarking to make the transfer to the technical domain and even now the subject is making a slow headway. Akey research step in this direction was taken by Harris (1989) who used minimum variance control as a benchmark for controller loop assessment. This contribution opened up the area and a significant specialist literature has now developed. Significant support for the methodologywas given by Honeywell who have controller assessment routines in their process control applications software; therefore, it is timely to welcome a (first) monograph on controller performance assessment by Biao Huang and Sirish Shah to the Advances in Industrial Control series.

Advanced, Contemporary Control

Advanced, Contemporary Control
Author: Andrzej Bartoszewicz
Publisher: Springer Nature
Total Pages: 1560
Release: 2020-06-24
Genre: Technology & Engineering
ISBN: 3030509362

This book presents the proceedings of the 20th Polish Control Conference. A triennial event that was first held in 1958, the conference successfully combines its long tradition with a modern approach to shed light on problems in control engineering, automation, robotics and a wide range of applications in these disciplines. The book presents new theoretical results concerning the steering of dynamical systems, as well as industrial case studies and worked solutions to real-world problems in contemporary engineering. It particularly focuses on the modelling, identification, analysis and design of automation systems; however, it also addresses the evaluation of their performance, efficiency and reliability. Other topics include fault-tolerant control in robotics, automated manufacturing, mechatronics and industrial systems. Moreover, it discusses data processing and transfer issues, covering a variety of methodologies, including model predictive, robust and adaptive techniques, as well as algebraic and geometric methods, and fractional order calculus approaches. The book also examines essential application areas, such as transportation and autonomous intelligent vehicle systems, robotic arms, mobile manipulators, cyber-physical systems, electric drives and both surface and underwater marine vessels. Lastly, it explores biological and medical applications of the control-theory-inspired methods.

Advanced Chemical Process Control

Advanced Chemical Process Control
Author: Morten Hovd
Publisher: John Wiley & Sons
Total Pages: 373
Release: 2023-06-06
Genre: Technology & Engineering
ISBN: 3527352236

Advanced Chemical Process Control Bridge the gap between theory and practice with this accessible guide Process control is an area of study which seeks to optimize industrial processes, applying different strategies and technologies as required to navigate the variety of processes and their many potential challenges. Though the body of chemical process control theory is robust, it is only in recent decades that it has been effectively integrated with industrial practice to form a flexible toolkit. The need for a guide to this integration of theory and practice has therefore never been more urgent. Advanced Chemical Process Control meets this need, making advanced chemical process control accessible and useful to chemical engineers with little grounding in the theoretical principles of the subject. It provides a basic introduction to the background and mathematics of control theory, before turning to the implementation of control principles in industrial contexts. The result is a bridge between the insights of control theory and the needs of engineers in plants, factories, research facilities, and beyond. Advanced Chemical Process Control readers will also find: Detailed overview of Control Performance Monitoring (CPM), Model Predictive Control (MPC), and more Discussion of the cost benefit analysis of improved control in particular jobs Authored by a leading international expert on chemical process control Advanced Chemical Process Control is essential for chemical and process engineers looking to develop a working knowledge of process control, as well as for students and graduates entering the chemical process control field.

Diagnosis of Process Nonlinearities and Valve Stiction

Diagnosis of Process Nonlinearities and Valve Stiction
Author: Ali Ahammad Shoukat Choudhury
Publisher: Springer Science & Business Media
Total Pages: 292
Release: 2008-08-20
Genre: Technology & Engineering
ISBN: 3540792244

were published in the series as the contributed volume, Process Control Performance Assessment: From Theory to Implementation with Andrzej Ordys, Damian Uduehi, and Michael Johnson as Editors (ISBN 978-1-84628-623-0, 2007). Along with this good progress in process controller assessment methods, researchers have also been investigating techniques to diagnose what is causing the process or control loop degradation. This requires the use of on-line data to identify faults via new diagnostic indicators of typical process problems. A significant focus of some of this research has been the issue of valve problems; a research direction that has been motivated by some industrial statistics that show up to 40% of control loops having performance degradation attributable to valve problems. Shoukat Choudhury, Sirish Shah, and Nina Thornhill have been very active in this research field for a number of years and have written a coherent and consistent presentation of their many research results as this monograph, Diagnosis of Process Nonlinearities and Valve Stiction. The Advances in Industrial Control series is pleased to welcome this new and substantial contribution to the process diagnostic literature. The reader will find the exploitation of the extensive process data archives created by today’s process computer systems one theme in the monograph. From another viewpoint, the use of higher-order statistics could be considered to provide a continuing link to the earlier methods of the statistical process control paradigm.

Proceedings, the Irish Signals and Systems Conference 2004

Proceedings, the Irish Signals and Systems Conference 2004
Author: Sakir Sezer
Publisher:
Total Pages: 732
Release: 2004
Genre: Technology & Engineering
ISBN:

Over the past 12 years, ISSC has been a major forum for engineers and young researchers in Ireland on communications, control and DSP. The conference has established itself as one of the premier conferences in Ireland, addressing all aspects of signals and systems including design, implementation, algorithms, modelling and performance. This conference continued this tradition under the auspices of the IEE and for the first time the ISSC conference proceedings are published by the IEE and indexed by INSPEC.