Advances in Comminution

Advances in Comminution
Author: S. Komar Kawatra
Publisher: SME
Total Pages: 572
Release: 2006
Genre: Business & Economics
ISBN: 9780873352468

"The 36 chapters are based on the 2006 SME symposium"--Page 4 de la couverture.

A Laboratory Study of Attrition Grinding

A Laboratory Study of Attrition Grinding
Author:
Publisher:
Total Pages:
Release: 1989
Genre:
ISBN:

This paper describes the size reduction of limestone smaller than 1 mm attrition grinding, using quartz (1 to 3 mm) as the grinding medium in a laboratory rig. The ore and grinding medium were closely sized fractions, and the particle size of the grinding medium was at least three sizes larger than that of the ore. Batch tests showed that the size reduction of the feed followed two first-order rate processes: one for an apparently fast-breaking ore fraction, and a slower one for most of the ore (86 per cent). The production of fines (material smaller than 10 um) followed a zero-order rate equation. Continuous runs showed that the process could be modelled as a perfectly mixed system provided that the discharge screen did not selectively retain coarser particles of ore. The ratio of medium to ore (both by mass and by volume) was found to have a significant effect, the most energy-efficient grinding occurring at ratios between 1 and 2. The solids content of the slurry also had a significant effect, the greatest efficiency being obtained at 50 to 65 per cent solids (by mass). Within these energy-efficient ranges of medium-to-ore and solids content, the lower values resulted in maximum feed breakage and the higher values in maximum fines production. The most important factor in the breakage of feed was the difference in the particle size of the grinding medium and the ore; the amount of ore broken out of the feed size for a given energy input was found to increase linearly with the difference between the size of the grinding medium and that of the ore up to 2 mm. The production of fines increased similarly, but only up to a difference of about 1,2 mm, when it levelled off at about 5 kg/kWh. The mechanism proposed for attritioning is mainly the abrasion of 1 um planes of limestone along the crystal axes, with some fracturing along existing lines of weakness. The energy consumption of nearly 200 kWh per ton of product smaller than 10 um appears to be higher than that in other types of milling. It is concluded that the value of attrition milling lies in its selectivity; in this work, only the softer limestone and virtually none of the hard quartz grinding medium was comminuted.

The Process of Fine Grinding

The Process of Fine Grinding
Author: B. Beke
Publisher: Springer Science & Business Media
Total Pages: 149
Release: 2012-12-06
Genre: Science
ISBN: 9400982585

2Vlanuals of mineral dressing or more precisely those of comminution-classifi cation treat in particular the mechanics of the machines, and generally their handling. In this way the plant engineer becomes acquainted with the equip ment but is given no help in learning something of the processes taking place in the material to be comminuted even though the purpose of the operation is to enhance wanted and to avoid unwanted physical or physico-chemical processes. Neglecting the description or representation of generally used and well known equipment the object of this monograph is to supply information on the processes taking place in grinding installations. It explains the sometimes complicated phemonena by applying quite simple means; it requires only an elementary knowledge of mathematics, mechanics and physical chemistry. The ideas are applicable to the grinding of all brittle raw materials or semi finished industrial products. The special problems of cement grinding and thm;e of hall mills are explained in more detail; in cement grinding we have to meet special requirements with regard to ball mills apart from other con siderations -, since these now demand the greatest overall energy consumption. Currently disputed problems are dealt with, and naturally the views of the author are given in detail, but contrary views are also mentioned and the ample list of references ensures that these opposing views can be considered.