Chlorine in Coal and Its Relationship with Boiler Corrosion. Technical Report, September 1--November 30, 1993

Chlorine in Coal and Its Relationship with Boiler Corrosion. Technical Report, September 1--November 30, 1993
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Total Pages: 9
Release: 1993
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Limited literature and use history data have suggested that some high-chlorine Illinois coals do not cause boiler corrosion while extensive data developed by the British correlate corrosion with chlorine content and other parameters of coal and boiler. Providing concrete scientific evidence to explain the variations in corrosivity of the high-chlorine coals and supporting the premise that high chlorine Illinois coals do not cause corrosion will help relieve market concerns and increase usage of these coals. The differences in corrosivity in coals may be due to the coal properties, to coal blends, or to the boiler parameters in which they were burned. The goals of this study focus on these coal properties. They are: (1) to determine the forms of chlorine and other chemical components (mineral, major, minor, and trace elements) in coals which have been reported to behave differently with respect to corrosion problems during combustion; (2) to determine the evolution profiles of chlorine-containing compounds in coals during pyrolysis and oxidation; and (3) to examine the behavior of Cl-, S-, N-, containing compounds in coal during pyrolysis.

Chlorine in Coal and Its Relationship with Boiler Corrosion. [Quarterly] Technical Report, December 1, 1993--February 28, 1994

Chlorine in Coal and Its Relationship with Boiler Corrosion. [Quarterly] Technical Report, December 1, 1993--February 28, 1994
Author:
Publisher:
Total Pages: 16
Release: 1994
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ISBN:

Limited literature and use history data have suggested that some high-chlorine Illinois coals do not cause boiler corrosion while extensive data developed by the British correlate corrosion with chlorine content and other parameters related to the coal and boiler. The differences in corrosivity in coals may be due to the coal properties, to blending of coals, or to the boiler parameters in which they were burned. The goals of this study focus on coal properties and are: (1) to characterize chlorine and other constituents in coals which have been reported to behave differently with respect to corrosion problems during combustion; (2) to determine the evolution profiles of chlorine-containing compounds in coals during pyrolysis and oxidation; and (3) to examine the behavior of Cl-, S-, N-, O-containing compounds in coal during pyrolysis. Proximate, ultimate, and ash composition analyses for all of the British and Illinois coal samples were completed in this quarter. Analysis of the acid-soluble sodium and potassium in coals is in progress. These data, along with ash composition data, will be used to assess a coal's relative corrosion potential. The HCl evolution profiles obtained from oxidation of the five Illinois coal samples were examined. The results indicate that temperatures of maximum HCl evolution range were 430°C to 450°C.

Chlorine in Coal and Its Relationship with Boiler Corrosion. Technical Report, 1 March--31 May 1994

Chlorine in Coal and Its Relationship with Boiler Corrosion. Technical Report, 1 March--31 May 1994
Author:
Publisher:
Total Pages: 17
Release: 1994
Genre:
ISBN:

Limited literature and use history data have suggested that some high-chlorine Illinois coals do not cause boiler corrosion while extensive data developed by the British correlate corrosion with chlorine content and other parameters related to the coal and boiler. The differences in corrosivity in coals may be due to the coal properties, to blending of coals, or to the boiler parameters in which they were burned. The goals of this study focus on coal properties. In this quarter, both destructive temperature-programmed Thermogravimetry with Fourier transform infrared (TGA-FTIR) and non-destructive X-ray absorption near-edge structure (XANES) techniques were used to examine the forms and the evolution characteristics of chlorine in coals. The TGA-FTIR results indicate that under oxidation condition, both British and Illinois coals release hydrogen chloride gas. Illinois coals release the gas at high temperature with maximum evolution temperature ranged between 210 and 280 C. The XANES results indicate that chlorine in coal exists in ionic forms including a solid salt form. The solid NaCl salt form, however, is observed only in some of the British coals and none of the Illinois coals. These results combined with TGA-FTIR results suggest that the chlorine ions in Illinois coals are different from the chlorine ions in British coals.

Behavior of Sulfur and Chlorine in Coal During Combustion and Boiler Corrosion

Behavior of Sulfur and Chlorine in Coal During Combustion and Boiler Corrosion
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Total Pages: 20
Release: 1991
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The purpose of this project is to conduct laboratory experiments to clarify the mechanism of boiler corrosion, which may lead to solving the corrosion problem associated with the utilization of Illinois' high-sulfur and high-chlorine coal. The kinetics of the release of sulfur and chlorine species during coal combustion is being determined in the laboratories using temperature-programmed pyrolysis coupled with quadrupole gas analysis (QGA) and thermogravimetric analysis in conjunction with Fourier transform infrared spectroscopy (FTIR). Samples of boiler deposits and ashes from different locations in boilers using Illinois coal will be analyzed for mineralogical and chemical compositions to understand the relations among deposit compositions, coal compositions, and the gaseous species in combustion gases. The relationship between the level of chlorine in Illinois coal and boiler corrosion will be studied by experiments with simulated combustion gases under combustion conditions. Reduction of sulfur and chloride concentrations in the flue gas using additives will also be evaluated.

Behavior of Sulfur and Chlorine in Coal During Combustion and Boiler Corrosion. [Quarterly] Technical Report, March 1--May 31, 1993

Behavior of Sulfur and Chlorine in Coal During Combustion and Boiler Corrosion. [Quarterly] Technical Report, March 1--May 31, 1993
Author:
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Total Pages: 26
Release: 1993
Genre:
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The evolution of HCl during coal pyrolysis and its relation to chlorine forms in raw coal were studied using a temperature-programmed pyrolysis and gas combustion in conjunction with a quadrupole gas analyzer (QGA). Using a new filament source in the QGA significantly improved the sensitivity of HCl detection. The major peak at 445°C showed an increased intensity and a new HCl evolution peak at 600°C was observed during pyrolysis of Illinois coal IBC-109. Pyrolysis of coal IBC-109 spiked with NaCl solution showed a strong peak of HCl evolution above 700°C. In the study of boiler deposits, several sample preparation procedures for X-ray diffraction analysis were developed and six minerals were unambiguously determined in superheater and heater deposits from a power plant in Illinois. Effects of composite gases containing 0.2% HCl on six metals were tested at 600°C and 200°C, and at 100°C with moisture for 400 hours. Similar tests were conducted with a composite gas containing no HCl at 600°C and 200°C. The results allow us to assess the factors controlling the corrosion rate: Boiler materials, temperature, concentration of HCl in combustion gases, and chloride condensate on metal surfaces.