Cellular Design For Laser Freeform Fabrication
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Author | : Olaf Rehme |
Publisher | : Cuvillier Verlag |
Total Pages | : 304 |
Release | : 2010-03-18 |
Genre | : Technology & Engineering |
ISBN | : 3736932731 |
Cellular materials are spread all across the world. They can be found in nature, e.g. in bone and wood, as well as in engineering applications such as honeycomb sheets and aluminum foams to name but a few. Cellular materials have some unique properties which allow new and innovative applications beyond the scope of solid engineering materials. Especially their low density and therefore their outstanding stiffness-to-weight-ratio is of greatest importance in most applications. Functions of cellular materials could be lightweight structures of high stiffness, damping and absorption of mechanical energy, vibration control, acoustic absorption, heat exchange, filtering and numerous other tasks. Generally, a combination of these tasks in one part exhibits an optimized and therefore innovative overall performance. One recent development in production technologies is the field of Laser Freeform Fabrication (LFF) processes where parts are manufactured by application of thin layers of powder or sometimes liquid material. A laser beam melts and solidifies the material along contour lines and hatch areas according to slices of a corresponding 3D-CAD model. Among these processes the Selective Laser Melting (SLM) technology was advanced based upon the work in this thesis to allow the manufacture of periodic, open-cell lattice structures from engineering materials such as stainless steel, titanium, etc. In contrast to other cellular materials these lattice structures can be of well-defined, nearly arbitrary shape. Due to the layerwise fabrication the SLM process is also capable of creating lattice cores surrounded by solid shells allowing new degrees of geometric freedom in engineering design that was never experienced before in conventional machining. This allows the development of interesting new applications such as medical implants where the main issues are the improvement of osseointegration and realization of physioelastic material properties for an optimized bond between the implant and surrounding tissue. Lattice structures obtained from the SLM process can meet these requirements. This thesis contributes to the understanding of the mechanical properties of the new material class of SLM lattice structures. Their future incorporation in engineering designs requires a profound knowledge of failure mechanisms and operational limits. Therefore, a comprehensive summary is given on the state-of-the-art of cellular materials followed by a dedicated analysis on Laser Freeform Fabrication and an in-depth validation of the Selective Laser Melting capabilities. Readers with advanced knowledge on cellular materials or Laser Freeform Fabrication may skip sections 2 or 3, respectively. Next, all process constraints and boundary conditions for the manufacture of SLM lattice structures are elaborated. Then a bilateral approach was chosen to derive scaling laws and optimize the SLM lattice structures for given tasks. Firstly, a theoretical analysis comprises the examination of structural hypotheses for isotropic cellular materials before a generalized theory is developed for anisotropic SLM lattice structures. Different cubic, polyhedral and rhombic cell types are evaluated towards their producibility. Some of these cell types are preselected and are subject to numerical analysis where their mechanical properties are derived on the basis of the space framework theory. Secondly, an extensive experimental evaluation of test specimens is given. This includes examinations of the properties of SLM solids, the producibility of SLM lattice structures in terms of dimensions and testing of their mechanical properties such as strength and elasticity in compression, tension and shear load. The test procedures are divided in three stages. The first stage comprises the examination of the specific strength in dependence of the cell type to narrow down few optimum cell types for different applications. In the second and third stage these cell types are investigated towards their elasticity and strength in dependence of the cell size. Finally, this thesis concludes with scaling laws provided in accordance with the theoretical and experimental results. Opposed to simple power laws used for cellular materials these newly developed scaling laws consider leaps in properties at higher, so-called critical relative densities which can be obtained from SLM due to its high degree of design freedom. At the critical relative density SLM lattice structures cease being frameworks and become rather solids with pores. For future applications these scaling laws can be applied by design engineers to match particular requirements that can only be fulfilled by Laser Freeform Fabrication and its degrees of freedom in design. For the sake of completeness some sample applications in the field of medical implants are given in this thesis, which involve these scaling laws.
Author | : Mohd Fadzli Bin Abdollah |
Publisher | : Centre for Advanced Research on Energy |
Total Pages | : 414 |
Release | : 2020-12-01 |
Genre | : Technology & Engineering |
ISBN | : 9672454368 |
This e-book is a compilation of 170 articles presented at the 7th Mechanical Engineering Research Day (MERD'20) - Kampus Teknologi UTeM (virtual), Melaka, Malaysia on 16 December 2020.
Author | : A. Srikantha Phani |
Publisher | : John Wiley & Sons |
Total Pages | : 393 |
Release | : 2017-07-17 |
Genre | : Technology & Engineering |
ISBN | : 1118729579 |
Provides a comprehensive introduction to the dynamic response of lattice materials, covering the fundamental theory and applications in engineering practice Offers comprehensive treatment of dynamics of lattice materials and periodic materials in general, including phononic crystals and elastic metamaterials Provides an in depth introduction to elastostatics and elastodynamics of lattice materials Covers advanced topics such as damping, nonlinearity, instability, impact and nanoscale systems Introduces contemporary concepts including pentamodes, local resonance and inertial amplification Includes chapters on fast computation and design optimization tools Topics are introduced using simple systems and generalized to more complex structures with a focus on dispersion characteristics
Author | : Jianlei Wang |
Publisher | : Frontiers Media SA |
Total Pages | : 94 |
Release | : 2023-10-16 |
Genre | : Technology & Engineering |
ISBN | : 2832528333 |
3D printing, also known as additive manufacturing, is a manufacturing process that connects materials layer by layer to produce a solid object based on networked digital model files. Advantages of 3D printing over traditional manufacturing include less material consumption, lower costs, faster production process, customizable degrees of freedom and complexity of geometric shapes. The traditional manufacturing of a functional structural part often requires multiple independent process steps, while 3D printing can fabricate the same part in one step, enabling small batch production and customization of personalized products. Due to the diversity of materials available, 3D printing for polymer can be used to create lightweight complex structures in aerospace, models of architectural structures, art reproductions, and biological tissues and organs.
Author | : Mohd Fadzli Bin Abdollah |
Publisher | : Centre for Advanced Research on Energy |
Total Pages | : 510 |
Release | : 2017-05-29 |
Genre | : |
ISBN | : 9670257883 |
This e-book is a compilation of papers presented at the Mechanical Engineering Research Day 2017 (MERD'17) - Melaka, Malaysia on 30 March 2017.
Author | : Tapan Kumar Mukherjee |
Publisher | : Springer Nature |
Total Pages | : 1286 |
Release | : 2022-11-07 |
Genre | : Medical |
ISBN | : 9811917310 |
This Major Reference Work offers a detailed overview of culturing primary, secondary cell lines, tissues, and organs. It first introduces various types of mammalian cell cultures, infrastructure requirements for a mammalian cell-culture laboratory. The subsequent chapters present the detailed protocols for the isolation of mammalian hematologic organs and cells. It also discusses various cell-based assays for monitoring cell viability, cell proliferation, cytotoxicity, cell senescence, and cell death assays. In addition, the book addresses the various problems encountered while culturing animal cells, their possible causes, and suggested solutions, presenting detailed protocols for isolation and primary culturing of various mammalian cells and hematoimmunologic organs in two dimensions. Lastly, it reviews the various applications of animal-cell culture, stem-cell culture, and tissue and organ culture. As such, this reference book is highly relevant for students and professionals new to cell-culture work as well as to those wishing to expand their skills from cell-line cultures to primary cultures and from conventional 2D cultures to 3D cultures.
Author | : Lorna J. Gibson |
Publisher | : Cambridge University Press |
Total Pages | : 536 |
Release | : 1997 |
Genre | : Science |
ISBN | : 9780521499118 |
In this new edition of their classic work on Cellular Solids, the authors have brought the book completely up to date, including new work on processing of metallic and ceramic foams and on the mechanical, electrical and acoustic properties of cellular solids. Data for commercially available foams are presented on material property charts; two new case studies show how the charts are used for selection of foams in engineering design. Over 150 references appearing in the literature since the publication of the first edition are cited. The text summarises current understanding of the structure and mechanical behaviour of cellular materials, and the ways in which they can be exploited in engineering design. Cellular solids include engineering honeycombs and foams (which can now be made from polymers, metals, ceramics and composites) as well as natural materials, such as wood, cork and cancellous bone.
Author | : Mohd Fadzli Bin Abdollah |
Publisher | : Centre for Advanced Research on Energy |
Total Pages | : 48 |
Release | : 2017-11-10 |
Genre | : |
ISBN | : 9672145071 |
This e-book is a compilation of papers presented at the SAKURA Symposium on Mechanical Science and Engineering 2017 (SAKURA2017) - Nagoya, Japan on 12 September 2017.
Author | : Hisham Abdel-Aal |
Publisher | : McGraw Hill Professional |
Total Pages | : 496 |
Release | : 2021-10-29 |
Genre | : Technology & Engineering |
ISBN | : 1260464350 |
3D and 4D metallic printing principles, practices, and applications This practical guide clearly explains the tools and methods necessary to bridge the performance gap between conventionally produced and printed parts. Written by a metals expert and experienced educator, Additive Manufacturing of Metals: Fundamentals and Testing of 3- and 4-D Printing starts by explaining the basics, including components, metals, and production processes before progressing to more advanced topics. You will get complete discussions on issues related to the lack of regulation and standardization, mechanical behavior of printed parts, defects, measurements, and quality control. In addition, the book also discusses predictions for the future of the technology. It presents the potential obstacles that may limit its universal adoption across the manufacturing landscape. Coverage includes: Additive manufacturing fundamentals History of additive manufacturing Metal properties and data Feedstock for metal additive manufacturing processes Power considerations in metal additive manufacturing Technical gaps Powder morphology Powder characterization and measurement of properties Defects encountered in the build Mechanical behavior of printed parts Metrology and surface roughness issues in metal printing Future trends
Author | : Nihal Engin Vrana |
Publisher | : CRC Press |
Total Pages | : 292 |
Release | : 2018-09-03 |
Genre | : Technology & Engineering |
ISBN | : 1482256134 |
A significant portion of biomedical applications necessitates the establishment of an interface between the cells of the patient and the components of the device. In many cases, such as in implants and engineered tissues, the interaction of the cells with the biomaterial is one of the main determinants of the success of the system. Cell and Material Interface: Advances in Tissue Engineering, Biosensor, Implant, and Imaging Technologies explores this interaction and its control at length scales ranging from the nano to the macro. Featuring contributions from leading molecular biologists, chemists, and material scientists, this authoritative reference: Presents practical examples of cell and material interface-based applications Reflects the interdisciplinary nature of bioengineering, covering topics such as biosensing, immunology, and controlled delivery Explains the role of the cell and material interface in the context of cardiac and skin tissue engineering, nanoparticles, natural polymers, and more Cell and Material Interface: Advances in Tissue Engineering, Biosensor, Implant, and Imaging Technologies addresses concepts essential to biomaterial production methods and cell and material interactions. The book provides a solid starting point for elucidating and exploiting the different aspects of cellular interactions with materials for biomedical engineering.