Catalytic Conversion of Glycerol to Value-added Chemical Products

Catalytic Conversion of Glycerol to Value-added Chemical Products
Author: Malaya Ranjan Nanda
Publisher:
Total Pages:
Release: 2015
Genre:
ISBN:

Rapid expansion of biodiesel industry has generated a huge amount of crude glycerol. This thesis aimed to explore utilization of glycerol for the production of solketal as an oxygenated fuel additive and 1, 2-propanediol as a pre-polymer via catalytic conversion. The thesis work may be divided into two major parts. In the first part, the thermodynamics and kinetics of the glycerol ketalization for the synthesis of solketal were investigated in a batch reactor. From this information, a continuous-flow process was designed, developed and optimized using pure glycerol. Crude glycerol (13 wt% purity) was successfully upgraded into a purified crude glycerol product (> 96 wt% purity) and was used as feedstock in a modified reactor for the synthesis of solketal whose economical feasibility was demonstrated. In the second part, B2O3 promoted Cu/Al2O3 catalysts were used for selective hydrogenolysis of glycerol to 1, 2-propanediol in a flow reactor. Surface properties, acidity, crystallinity, and reducibility of the catalysts were measured using N2 adsorption, NH3-temperature programmed desorption (TPD), X-ray diffraction (XRD), and H2-temperature programmed reduction (TPR), respectively. The fuels/chemicals products obtained were analyzed by GC-MS/FID and Fourier-transformation infrared spectroscopy (FTIR). he ketalization reaction equilibrium constants were determined experimentally in the temperature range of 293-323 K. The activation energy of the overall reaction was determined to be 55.6 ± 3.1 kJ mol-1. Langmuir-Hinshelwood equation was used to model the rate law. The activity of all catalysts tested in the flow reactor follows the order: Amberlyst wet Zeolite Amberlyst dry > Zirconium Sulfate > Montmorillonite > Polymax. At optimum conditions (25 ̊C, 500 psi, acetone-to-glycerol molar ratio of 4 and 2 h-1 WHSV), the maximum solketal yield from pure glycerol was 94±2% over Amberlyst wet. Ketalization of purified crude glycerol over Amberlyst wet, led to 93± 3% glycerol conversion with 92 ±2% solketal yield at the optimum conditions. In the glycerol hydrogenolysis process with 10 wt% aqueous solution of glycerol as the feed, 5Cu-B/Al2O3 catalyst demonstrated a very high activity, yielding 98 ±1% glycerol conversion and 98±1% 1,2-propanediol selectivity at the optimum conditions (250 ̊C, 6 MPa H2, and 0.1h-1 WHSV).

Catalytic Conversion of Energy Resources into High Value-Added Products

Catalytic Conversion of Energy Resources into High Value-Added Products
Author: José Luis Pinilla
Publisher: MDPI
Total Pages: 134
Release: 2021-09-02
Genre: Technology & Engineering
ISBN: 3036510745

Developing active, selective and energy-efficient heterogeneous catalysts is of paramount importance for the production of high value-added products from energy resources in a more sustainable manner. In this Special Issue of Energies, we provide a showcase of the latest progress in the development of cleaner, more efficient processes for the conversion of these feedstocks into valuable fuels, chemicals and energy. Most of the works collected are focused on the conversion of biomass which clearly reflects the paramount importance that the biorefinery concept will play in the years to come.

Catalytic Co-conversion of Glycerol and Proton-donor Species to Gasoline-range Aromatics Over Alumina

Catalytic Co-conversion of Glycerol and Proton-donor Species to Gasoline-range Aromatics Over Alumina
Author: Arian Shahnazari
Publisher:
Total Pages: 0
Release: 2016
Genre: Aluminum oxide
ISBN:

Glycerol is the main by-product of the biodiesel production process. Saturation of this by-product in the market would negatively affect the growth of biodiesel production industry. Due to complexities in the purification processes of crude-glycerol, less costly chemical conversion of glycerol to value-added products and feedstocks such as propenal and aromatics has gained more attention recently. In this work, the influence of co-feeding proton-donor and olefin-donor species on the catalytic conversion of glycerol over alumina catalyst to gasoline-range aromatics is studied. During the individual catalytic conversion of glycerol over alumina, because of the shortage of proton-donor intermediates in the process and high activity of glycerol on alumina at 470°C, glycerol mostly leads to form high carbon deposit content and aqueous phase stream, but less liquid organic production. Introducing methanol and ethanol as compound models of alcohols, and dodecane and hexadecane as compound models of long-chain alkanes next to glycerol remarkably decreases the formation of undesired stream, while selectivity to aromatics substantially increases. In terms of liquid aromatics generation and restricting the excessive carbonization on the catalyst surface, co-feeding 25 wt.% hexadecane with 75 wt.% glycerol has the highest efficiency among the selected compound models; with increasing the liquid aromatics selectivity from 17.7% to 42.5%. Additionally, Co-processing the latter compound model, noticeably shifts the distribution of produced aromatics from heavy undesired aromatics range to the gasoline-range aromatics such as xylenes and toluene. The potential influence of hexadecane on the glycerol to aromatics reaction pathway over alumina catalyst is also proposed, and the effective reactions between glycerol and hexadecane intermediates are discussed. It is also found that selecting a very high or low operational temperature would inversely affect the optimization of aromatics formation through the co-processing runs of glycerol and hexadecane.

Glycerine Production and Transformation

Glycerine Production and Transformation
Author: Marco Frediani
Publisher: BoD – Books on Demand
Total Pages: 138
Release: 2019-09-11
Genre: Technology & Engineering
ISBN: 1789846900

The increase in the amount of glycerin in the market is a burden for all producers, especially those operating in the biodiesel sector: reuse options are in fact limited for the management of this by-product. Glycerol enhancement has therefore become a priority to improve the sustainability of the biodiesel industry. Nevertheless, the multifunctionality of glycerol makes it a promising precursor for different types of production (fuel/biofuel, chemical products). This conversion has therefore become a subject of multifaceted research that requires an exchange of knowledge across many sectors. In this book, different disciplines (chemistry, biology, engineering, etc.) have been taken into consideration to propose an interdisciplinary point of view on different aspects.

The Future of Glycerol

The Future of Glycerol
Author: Mario Pagliaro
Publisher: Royal Society of Chemistry
Total Pages: 145
Release: 2008
Genre: Science
ISBN: 0854041249

By-products of global biodiesel manufacturing are a modern day global fact responsible for igniting a number of year's worldwide intense research activity into human chemical ingenuity. This highly anticipated 2nd Edition depicts how practical limitations posed by glycerol chemistry are solved based on the understanding of the fundamental chemistry of glycerol and by application of catalysis science and technology. The authors report and comment on employable, practical avenues applicable to convert glycerol into value added products of mass consumption. The best-selling reference book in the.

Biorefinery of Alternative Resources: Targeting Green Fuels and Platform Chemicals

Biorefinery of Alternative Resources: Targeting Green Fuels and Platform Chemicals
Author: Sonil Nanda
Publisher: Springer Nature
Total Pages: 503
Release: 2020-03-31
Genre: Medical
ISBN: 9811518041

This book summarizes recent advances in the processing of waste biomass resources to produce biofuels and biochemicals. Worldwide interest in clean energy sources, environmental protection, and mitigating global warming is rapidly gaining momentum and spurring on the search for alternative energy sources, especially for the transportation and industrial sectors. This book reviews the opportunities presented by low-cost organic waste materials, discussing their suitability for alternative fuel and fine chemical production, physicochemical characterization, conversion technologies, feedstock and fuel chemistry, refining technologies, fuel upgrading, residue management, and the circular economy. In addition, it explores applied aspects of biomass conversion by highlighting several significant thermochemical, hydrothermal and biological technologies. In summary, the book offers comprehensive and representative descriptions of key fuel processing technologies, energy conversion and management, waste valorization, eco-friendly waste remediation, biomass supply chain, lifecycle assessment, techno-economic analysis and the circular bioeconomy.

Catalytic Hydrogenolysis of Glycerol to 1-propanol Using Bifunctional Catalysts in an Aqueous Media

Catalytic Hydrogenolysis of Glycerol to 1-propanol Using Bifunctional Catalysts in an Aqueous Media
Author: Chau Thi Quynh Mai
Publisher:
Total Pages: 208
Release: 2016
Genre: Biodiesel fuels
ISBN:

Biodiesel is an attractive alternative fuel obtained from renewable resources and glycerol is produced as a major byproduct in the biodiesel industry. Upgrading glycerol to other valuable chemicals will contribute to an economic sustainability of the biodiesel industry. Valuable commodity chemicals such as 1,2-propanediol (1,2-PD), 1,3-Propanediol (1,3-PD) and 1-Propanol (1-PO) could be produced by catalytic hydrogenolysis. Although much work has been done towards the conversion of glycerol to 1,2-PD and 1,3-PD, the direct conversion of glycerol to 1-PO has not received much attention. From an industry point of view, the production of 1-PO is very interesting. 1-PO has potential applications as a solvent, organic intermediate and can be dehydrated to produce “green“ propylene for the production of polypropylene. Therefore, the development of a new process for the efficient conversion of glycerol to 1-PO will contribute to new “green” chemicals which will benefit the environment and make biodiesel processes more profitable as 1 kg of glycerol is produced for every 10 kg of biodiesel. In this research, heterogeneous hydrogenolysis of glycerol to 1-PO was carried out in a batch reactor using a bi-functional catalyst (prepared by a sequential impregnation method) in water, a green and inexpensive liquid medium. It was found that a bi-functional solid catalyst consists of a non-noble metal Ni for hydrogenation and an acidic function of silicotungstic acid (HSiW) supported on alumina (Al2O3) to be an active catalyst for the one-pot synthesis of 1-PO from glycerol and H2 in a liquid phase reaction. A systematic study has been carried out to assess the effects of operating conditions on the glycerol conversion. The catalysts were characterized using BET, XRD, NH3-TPD, TPR, TGA and FTIR techniques. The effect of different metals (Cu, Ni, Pd, Pt and Cs) supported 30HSiW/Al2O3 catalyst, heteroatom substitution (HSiW, HPW and HPMo) on NiHPA/Al2O3 catalysts and 10Ni/30HSiW supported on different supports (Al2O3, TiO2 and MCM-41) were studied to determine to what extent these components affect the catalytic activity of the NiHPAs/Al2O3 catalysts for the hydrogenolysis of glycerol. The effect of the preparation process on the catalytic activity and the structure of the catalyst was also studied. It was found that 1%Pt is the best promoter for the production of 1-PO in a stainless steel batch reactor (the selectivity to 1-PO was 59.2% at 45.3% conversion of glycerol). 1%Ni, a much cheaper metal, has fairly comparable reactivity to 1%Pt (the selectivity to 1-PO was 54.7% at 39.2% converison of glycerol). It was reported that the catalytic activity and thermal stability towards decomposition of the catalyst dependends on heteroatom substitution. Using NH3-TPD, XRD and FTIR it was found that while the Keggin-structure of HSiW and HPW supported catalyst is stable up to a treatment temperature of 450oC, the Keggin-structure of a HPMo supported catalyst was decomposed even at a treatment temperature of 350oC; the decomposition of HPMo into MoO3 is likely to be responsible for the inactivity of the NiHPMo catalyst for glycerol conversion. HPW and HPMo lost their acidity much more readily than HSiW, and a HSiW supported catalyst was the best candidate for 1-PO production. The catalytic activity and the acidity of 10Ni/30HSiW supported catalyst are influenced strongly by supporting 10Ni/30HSiW on different supports. Using XRD and FTIR it was found that the thermal treatment during the preparation process indeed affected the structure and the activity of the catalyst to some extent. The loss in activity of the catalyst, the decomposition in Keggin-structure of HPAs occur if the treatment temperature is higher than 450oC. It is important to note that this is the first report on a 10Ni/30HSiW suported catalyst developed for the one-pot hydrogenolysis of glycerol in a water media with high conversion of glycerol (90.1%) and high selectivity to 1-PO (92.9%) at 240oC and 580PSI hydrogen using a Hastelloy batch reactor. The activation energy Ea of this reaction is 124.1kJ/mol. Reaction pathways for the hydrogenolysis of glycerol using a bifunctional catalyst 10Ni/30HSiW/Al2O3 is proposed. It is believed that acidity plays an important role for the dehydration and Ni plays an important role for the hydrogenation. It is suggested that with acidic catalysts, the main route for the formation of 1-PO from glycerol is via either the hydrogenation of acrolein or further hydrogenolysis of 1,2-PD (and 1,3PD) where 1,2-PD (and 1,3-PD) and acrolein are the intermediate species in the formation of 1-PO from glycerol. The formation of 1,2-PD and 1,3-PD takes place through an initial dehydration of the primary or secondary hydroxyl groups on glycerol to give acetol or 3- hydroxylpropanaldehyde (3-HPA). The hydrogen activated on the metal facilitates the hydrogenation of acetol or 3-HPA to release 1,2-PD or 1,3-PD respectively. However, dehydration of 3-HPA on the acid sites forms acrolein. Further hydrogenolysis of diols or hydrogenation of acrolein produces 1-PO. 1,3-PD that is a very high value-added chemical can also be obtained from hydrogenolysis of glycerol using a Ni-HSiW supported catalyst. To improve the selectivity of 1,3-PD it is suggested that the catalyst should have high hydrogenation activity for the intermediate 3-HPA. The equilibrium between acrolein and 3-HPA in the hydration-dehydration step is important, so it is essential to tune the bi-functional catalyst and the conditions of the reaction to form 1,3-PD from 3-HPA. A study of promoter effects for the activity of catalyst to form 1,3-PD is recommended.

Sustainable Catalytic Conversion of Biomass for the Production of Biofuels and Bioproducts

Sustainable Catalytic Conversion of Biomass for the Production of Biofuels and Bioproducts
Author: Gabriel Morales
Publisher: MDPI
Total Pages: 216
Release: 2020-12-02
Genre: Technology & Engineering
ISBN: 3039364332

Biomass is widely considered as a potential alternative to dwindling fossil fuel reserves. There is a large variety of biomass sources (oleaginous, lignocellulosic, algae, etc.), with many possible conversion routes and products. Currently, biomass is not just viewed as a source of biofuels, but also as an interesting feedstock for the production of bio-based chemicals that could largely replace petrochemicals. In this context, the search for new sustainable and efficient alternatives to fossil sources is gaining increasing relevance within the chemical industry. There, the role of catalysis is often critical for the development of clean and sustainable processes, aiming to produce commodity chemicals or liquid fuels with a high efficiency and atom economy. This book gathers works at the cutting edge of investigation in the application of catalysis, for the sustainable conversion of biomass into biofuels and bio-based chemicals.

Chemical Catalysts for Biomass Upgrading

Chemical Catalysts for Biomass Upgrading
Author: Mark Crocker
Publisher: John Wiley & Sons
Total Pages: 634
Release: 2020-03-09
Genre: Technology & Engineering
ISBN: 3527344667

A comprehensive reference to the use of innovative catalysts and processes to turn biomass into value-added chemicals Chemical Catalysts for Biomass Upgrading offers detailed descriptions of catalysts and catalytic processes employed in the synthesis of chemicals and fuels from the most abundant and important biomass types. The contributors?noted experts on the topic?focus on the application of catalysts to the pyrolysis of whole biomass and to the upgrading of bio-oils. The authors discuss catalytic approaches to the processing of biomass-derived oxygenates, as exemplified by sugars, via reactions such as reforming, hydrogenation, oxidation, and condensation reactions. Additionally, the book provides an overview of catalysts for lignin valorization via oxidative and reductive methods and considers the conversion of fats and oils to fuels and terminal olefins by means of esterification/transesterification, hydrodeoxygenation, and decarboxylation/decarbonylation processes. The authors also provide an overview of conversion processes based on terpenes and chitin, two emerging feedstocks with a rich chemistry, and summarize some of the emerging trends in the field. This important book: -Provides a comprehensive review of innovative catalysts, catalytic processes, and catalyst design -Offers a guide to one of the most promising ways to find useful alternatives for fossil fuel resources -Includes information on the most abundant and important types of biomass feedstocks -Examines fields such as catalytic cracking, pyrolysis, depolymerization, and many more Written for catalytic chemists, process engineers, environmental chemists, bioengineers, organic chemists, and polymer chemists, Chemical Catalysts for Biomass Upgrading presents deep insights on the most important aspects of biomass upgrading and their various types.