Bonded Fly Ash: A Low-Energy Replacement for Portland Cement Concrete to Improve Resistance to Chem-Bio Intrusion

Bonded Fly Ash: A Low-Energy Replacement for Portland Cement Concrete to Improve Resistance to Chem-Bio Intrusion
Author:
Publisher:
Total Pages: 13
Release: 2002
Genre:
ISBN:

The paper discusses the background of cementitious materials, and generally compares natural (Pozzolanic) cement to manufactured (Portland) cement. Fly ash is discussed as a common Pozzolan, and in particular, the low-energy requirement for fly ash as compared to Portland cement. Also, photomicrographs of fly ash particles and of chemically bonded fly ash are compared to a photomicrograph of Portland cement particles and a photograph of Portland cement concrete to dramatically illustrate the differences in the matrix formation of these cementitious materials. Laboratory data is used to show that simply adding some fly ash to a Portland cement mix can greatly reduce the permeability of the concrete under certain curing conditions. In addition, laboratory data is used to show that chemically-bonded fly ash can be engineered so that its structural properties (i.e., compressive strength, flexural strength, modulus of elasticity, etc.) mimic those of Portland cement concrete. However, bonded fly ash has a far denser matrix than Portland cement, and that dense matrix, in turn, gives the bonded fly ash a relatively low permeability without' significant curing. While not completely impermeable, as a structural material bonded fly ash is much more resistant to a chemical or biological intrusion than is Portland cement, when used as an expedient repair material, as demonstrated by laboratory comparison tests. Finally, although bonded fly ash is denser than Portland cement mortar, but since it does not require rock aggregate, it actually has lower density that Portland cement concrete. This means that bonded fly ash can be used to decrease the total weight of a structure, while also reducing the energy requirements of the materials, and, at the same time, increasing the resistance to chemical or biological intrusion.

Fly Ash in Concrete

Fly Ash in Concrete
Author: K. Wesche
Publisher: CRC Press
Total Pages: 298
Release: 2004-03-01
Genre: Architecture
ISBN: 0203626419

This book is a state-of-the-art report which documents current knowledge on the properties of fly ash in concrete and the use of fly ash in construction. It includes RILEM Recommendations on fly ash in concrete and a comprehensive bibliography including over 800 references.

Fly Ash in Concrete

Fly Ash in Concrete
Author: R C Joshi
Publisher: CRC Press
Total Pages: 290
Release: 1997-11-13
Genre: Technology & Engineering
ISBN: 9789056995805

Since it was first recognized as a mineral admixture for concrete in the 1930's, fly ash has been the subject of worldwide study as researchers work to maximize its economical and environmental benefits. In recent years, investigations have focused on the physical, chemical and mineralogical characteristics of fly ash and their specific correlation to the performance of concrete. This book collects the latest results from these various studies and offers a complete review of the advantages of fly ash as an admixture in concrete, including strength development and improved chemical resistance and durability. A review of the current international standards on fly ash usage is provided, in addition to an extensive reference list and a complete survey of various other fly ash products, such as bricks, mineral wool and gypsum wall boards, as well as the use of fly ash in waste management.

Metakaolin and Fly Ash as Mineral Admixtures for Concrete

Metakaolin and Fly Ash as Mineral Admixtures for Concrete
Author: Leonid Dvorkin
Publisher: CRC Press
Total Pages: 240
Release: 2021-11-04
Genre: Science
ISBN: 1000477428

The book deals with modern theoretical concepts related to the impact of fly ash and metakaolin admixtures on structure formation processes of concrete. Results of the effect of fly ash, metakaolin and their composition on properties of self-compacting and self-leveling concrete are presented. Based on mathematical models, obtained using mathematical experiments planning methodology, the impact of the main factors and their combination on workability, strength and other properties that determine efficiency and durability of concrete are analyzed. Using calculated dependencies, a methodology for designing optimal compositions of concrete containing active mineral admixtures and superplasticizers is proposed. Features of industrial production of concrete for the proposed compositions are discussed. The book is intended for specialists working in the production of concrete and reinforced concrete products and elements. It can also be used by construction engineers to design compositions of cost-effective self-compacting and self-leveling concrete as well as to determine the rational direction of using technogenic raw materials like ash and metakaolin.

Fly Ash in Concrete

Fly Ash in Concrete
Author: V. Sivasundaram
Publisher: Canada Centre for Mineral and Energy Technology
Total Pages: 90
Release: 1988
Genre: Technology & Engineering
ISBN:

Compilation of abstracts of papers from recent international conferences and symposia held in Europe and North and South America between 1980 and 1986. Papers were selected on the basis of their direct relevance to the practical application of fly ash to concrete construction. Abstracts are given in chronological order, with keywords for each abstract and an author index.

An Introduction to Fly Ash in Concrete Pavement

An Introduction to Fly Ash in Concrete Pavement
Author: J. Paul Guyer, P.E., R.A.
Publisher: Guyer Partners
Total Pages: 26
Release: 2019-10-12
Genre: Technology & Engineering
ISBN:

Introductory technical guidance for civil engineers interested in fly ash in portland cement concrete pavement for streets and highways. Here is what is discussed: 1. FLY ASH AS AN ENGINEERING MATERIAL 2. HIGHWAY APPLICATIONS 3. FLY ASH IN PORTLAND CEMENT CONCRETE.

Methods for Evaluating Fly Ash for Use in Highway Concrete

Methods for Evaluating Fly Ash for Use in Highway Concrete
Author: Lawrence L. Sutter
Publisher: Transportation Research Board
Total Pages: 91
Release: 2013
Genre: Political Science
ISBN: 0309283558

"TRB's National Cooperative Highway Research Program (NCHRP) 749: Methods for Evaluating Fly Ash for Use in Highway Concrete presents suggested changes to coal fly ash specifications and test protocols contained in American Association of State Highway and Transportation Officials (AASHTO) Standard Specifications for Transportation Materials and Methods of Sampling and Testing (AASHTO M 295). The changes suggested include modifications to the test methods currently specified for evaluating acceptability of fly ash for use in highway concrete as well as the introduction of new test methods for enhancing such evaluations. Attachment C: Details of the Research into Methods for Evaluating Fly Ash Use in Highway Concrete is only available online."--Publisher description.

Evaluating the Use of Fluidized Bed Combustion Fly Ash as Concrete Pozzolan

Evaluating the Use of Fluidized Bed Combustion Fly Ash as Concrete Pozzolan
Author: Mona Zahedi
Publisher:
Total Pages:
Release: 2019
Genre:
ISBN:

Supplementary cementitious materials (SCM) are a key ingredient of todays concrete and can vastly improve the durability and sustainability of concrete mixtures. While the demand for fly ash and other suitable pozzolans continues to escalate, the supply of high-quality and economically available fly ash has been shrinking. To maintain and expand the market share of concrete products, it is critical that high-quality, long-lasting and cost-competitive concrete is widely available; this requires a stable and abundant supply of cheap fly ash. Fluidized bed combustion (FBC) fly ash is an alternative source of fly ash that is widely available, but currently not used in concrete. This is due to the lack of guidelines and protocols to evaluate the quality/performance of FBC fly ash and identify necessary beneficiation procedures before it can be incorporated into concrete mixtures. The FBC process is a cheaper and more efficient way of burning waste coal compared to conventional pulverized coal combustion (PCC). In this technology, sulfur-absorbing minerals (e.g., limestones) are added as kiln feed and turbulence is increased, to enable combustion at lower temperatures (750-900C), which in turn reduces NOx emissions. Although FBC fly ash may be a great SCM source, its performance as concrete pozzolan is not yet well understood, and there is a significant need for research to develop guidelines that distinguish usable sources of FBC ash. To address these knowledge gaps, the purpose of this research is to evaluate the feasibility, performance, hydration, and beneficiation of FBC fly ash and determine if and how this alternative fly ash can be used as a viable pozzolan for concrete. In this study, circulating fluidized bed combustion (CFBC) fly ashes were collected from two sources in Pennsylvania (products of anthracite and bituminous waste coal combustion) and characterized for their physical properties, unburned carbon content, bulk chemistry, mineralogy, and reactivity. Results were compared against the requirements of ASTM C618-19 and areas of non-compliance were identified. Further, the characteristics of CFBC fly ashes were linked to the fresh and hardened properties of concrete and mortar mixtures. The fly ashes were used to substitute 20% of Portland cement in concrete mixtures, and their effect on the slump, fresh air content, hardened air properties, compressive strength, chloride ion permeability, and water absorption rate of concrete was evaluated. Equivalent mortar mixtures were also prepared and tested for their drying shrinkage, autogenous shrinkage, expansion in water, resistance to sulfate attack and alkali-silica reaction. The fly ashes met the chemical and physical requirements of ASTM C618-19, except for elevated LOI (in both fly ashes) and elevated SO3 (in bituminous fly ash). Despite this, concrete with proper slump, air content, and strength development was produced by adequate dosing of chemical admixtures. The high SO3 content in bituminous fly ash did not produce deleterious expansion during autogenous shrinkage testing and the value of 14-day expansion in water was close to the ASTM threshold. Use of CFBC fly ash was found to be most effective in mitigating chloride ion penetration and alkali-silica reaction. This was mainly due to the contribution of CFBC fly ash in lowering the alkalinity of the pore solution, increasing its aluminum and silicon ion concentration, as well as refining the pore structure. Both fly ashes did not have a significant effect on drying shrinkage. Samples containing anthracite fly ash were able to withstand severe sulfate attack, but the use of bituminous fly ash led to premature failure. Understanding the pozzolanic mechanism of CFBC fly ashes in concrete was one of the main components of this research. For this purpose, X-ray diffraction (XRD), scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS), and thermogravimetric analysis (TGA) was performed on binary paste mixtures containing 20% CFBC fly ash. Hydration of reactive phases (calcined clay, aluminosilica glass, anhydrite, free lime) in CFBC fly ash which made up close to 75 % of its mass, resulted in the generation of ettringite, CO3-AFm (i.e., hemicarboaluminate, monocarboaluminate), and C-A-S-H phases. Bituminous fly ash contributed to greater ettringite and secondary C-A-S-H gel formation, while anthracite fly ash was responsible for greater AFm phase production. Use of CFBC fly ash led to greater Si/Ca and Al/Ca values for the C-A-S-H phase, compared to the 100% OPC mixture.Finally, carbon neutralization/reduction techniques were investigated for their efficiency in reducing the interference of CFBC fly ash with air-entraining admixtures (AEA) performance in concrete. Coating of unburned carbon with sacrificial surfactants improved the slump and compressive strength of concrete, but slightly reduced its fresh and hardened air content. Combustion of fly ash at 500oC for 2h was very effective in reducing the AEA uptake by CFBC fly ashes, and increased combustion temperatures did not yield any significant improvements.