Design and Analysis of Autonomous Vehicle Storage and Retrieval Systems Via Queuing Network and Simulation Models

Design and Analysis of Autonomous Vehicle Storage and Retrieval Systems Via Queuing Network and Simulation Models
Author: Banu Yetkin Ekren
Publisher:
Total Pages: 324
Release: 2009
Genre: Parking garages
ISBN:

In this thesis, we design and analyze autonomous vehicle storage and retrieval systems (AVS/RSs) via queuing network and simulation models. An AVS/RS is an automated unit-load (UL) storage and retrieval system based on autonomous vehicle (AV) technology. It represents a relatively new technology for automated, UL storage systems (Malmborg, 2002). AVs function as storage/retrieval (S/R) devices. A key distinction of AVS/RSs relative to traditional crane-based automated storage and retrieval systems (AS/RS) is the movement pattern of the S/R device. In AS/RSs, ULs are stored or retrieved by aisle-captive storage cranes capable of simultaneous movement in the horizontal and vertical dimensions. The vehicles in an AVS/RS share a fixed number of lifts for vertical movement and follow rectilinear flow patterns for horizontal travel. To be able to benefit from both modeling approaches, we develop simulation and analytical models for a particular AVS/RS in this thesis. The simulation modeling approach simulates the sequence of events that could occur over a period time via a computer program. There are some advantages and disadvantages with the simulation methodology. The most important advantage is the ability to model complex systems in great detail, so it provides more accurate results. For example, a verified and validated simulation model could provide estimates of key performance measure that are very close to those seen in the actual system. However, this high accuracy comes at the expense of high modeling and computational effort. Developing a detailed, more accurate simulation model for a large system is time consuming. Analytical modeling uses mathematical relationships between inputs and outputs. The most important advantage of an analytical method is that it is typically not time consuming. It can evaluate the system's performance in a reasonable time. However, to develop an analytical model for a complicated system is not a simple task. Also, changing an assumption in an analytical model may render the model invalid. These are some of the disadvantages of analytical modeling approach. When properly designed, analytical models, however, are capable of providing reasonably accurate estimates of complex systems in a relatively short time. The analytical model of the system we study is modeled as a semi-open queuing network (SOQN) model. An SOQN consists of jobs, pallets and servers. Each job is paired with a pallet and the two visit the set of servers required for processing the job in the specified sequence. In the AVS/RS, we assume the storage/retrieval (S/R) transactions are the 'jobs' and the AVs are the 'pallets'. If an S/R transaction requires a vertical movement, it uses a lift. The lifts and horizontal travel times to and from a storage space are modeled as servers. We solve the SOQN of the AVS/RS by an approximate analytical model and the matrix geometric method (MGM). We use the simulation model of AVS/RS to validate the analytical models. Thus, we compare the approximate, MGM and simulation results. As a result for the problems we tested, MGM estimates a key performance measure--waiting time for storage and retrieval transactions in the external queue--better than the approximate analytical results. We also perform a simulation based experimental design to identify factors affecting the performance of AVS/RS. In addition, we study the rack configuration design of the AVS/RS warehouse using a simulation based regression analysis. In the design of experiment (DOE), we consider three performance measures, namely average transaction cycle times, lift utilizations and vehicle utilization, as well as four factors--vehicle dwell point policy, scheduling rule, location of input/output (I/O) point on the ground floor, and interleaving policy. The DOE results show that all the pre-defined factors are significant on the performance measures. After DOE, we implement Tukey's test to find out the best experiment(s) that reflect the performance measure. The experiment in which vehicles dwell near the lift location, shortest distance traveled scheduling rule, locating the I/O point in the middle of the x-axis of the warehouse, and opportunistic interleaving policy is determined to be the best experiment. In the regression analysis, we develop thirty regression functions based on various number of vehicles and lifts, and arrival rate scenarios in the system. The regression functions are developed in terms of number of tiers, aisles and bays input variables. We consider five performance measures. After obtaining the regression functions, we optimize them using the LINGO software. In many cases, the results suggest that the warehouse design be as long as is practically possible in the axis. Much of the data for the analytical and simulation models come from a warehouse in France that uses the AVS/RS.

Travel Time Models and Throughput Analysis of Dual Load Handling Automated Storage and Retrieval Systems in Double Deep Storage

Travel Time Models and Throughput Analysis of Dual Load Handling Automated Storage and Retrieval Systems in Double Deep Storage
Author: Doerr, Katharina
Publisher: KIT Scientific Publishing
Total Pages: 294
Release: 2018-08-16
Genre: Technology (General)
ISBN: 3731507935

A general analytical travel time model for the quadruple command cycle in double deep storage systems with a dual capacity load handling device is formulated and validated by means of a simulation model. Various routing and sequencing strategies are composed. A simulation model is used to compare strategies for differnt AS/RS configurations and settings to assess them in consideration of real-world cases. For selected strategies, analytical formulations are derived.

Analytical Modeling of an Autonomous Vehicle Storage/retrieval System

Analytical Modeling of an Autonomous Vehicle Storage/retrieval System
Author: Xiao Cai
Publisher:
Total Pages: 130
Release: 2007
Genre: Parking garages
ISBN:

Automated vehicle storage/retrieval system (AVS/RS) technology is relatively new. It has been applied successfully in several European facilities in 1990s. AVS/RS is a flexible system that is a viable alternative to imtninated storage/retrieval systems (AS/RS), a traditional material handling technology that has beet' in existence for more than fifty years. There are very few papers in the literature that focus on the use of analytical models for estimating performance measures of AVS/RS. In this thesis, queuing network theory is used to model an AVS/BS system to analyze its performance. The manufacturing system performance analyzer (MPA) is an open queuing network (OQN) analyzer based on the parametric decomposition method. This thesis models the AVS/RS and uses MPA to analyze the performance of an AVS/RS configuration. A simulation model based on discrete events is also generated by Promodel to allow comparison of MPA results with those of simulation. A web interface for conceptualizing AVS/RS and AS/RS designs is presented in this thesis. This on-line tool provides a convenient and friendly interface between warehouse designers and time analytical model tool. Pour case studies of algorithms embedded in the web interface are presented in the thesis. An initial warehouse design is first analyzed by MPA. After this, several improvements of this initial design are evaluated. Experimental results are provided to show that the OQN methodology can he applied effectively to analyze an AVS/RS when vehicle utilization is between 60% and 85%. MPA is a better choice than simulation to quickly evaluate alterilate configuration of the AVS/RS. Additionally, two more experiments are conducted to compare MPA with another AVS/RS system performance analyzer. MPA models AVS/RS under the tier-captive configuration, whereas the other model assumes the tier-to-tier configuration.

Design, Modeling, and Analysis of Vertical Robotic Storage and Retrieval Systems

Design, Modeling, and Analysis of Vertical Robotic Storage and Retrieval Systems
Author: Kaveh Azadeh
Publisher:
Total Pages: 0
Release: 2018
Genre:
ISBN:

Autonomous vehicle-based storage and retrieval systems are commonly used in e-commerce fulfillment as they allow a high and flexible throughput capacity. In these systems, roaming robots transport loads between a storage location and a workstation. Two main variants exist: Horizontal, where the robots only move horizontally and use lifts for vertical transport and a new variant Vertical, where the robots can also travel vertically in the rack. This paper builds a framework to analyze the performance of the vertical system and to compare its throughput capacity with the horizontal system. We build closed-queueing network models for this that in turn are used to optimize the design. The results show that the optimal height-to-width ratio of a vertical system is around 1. As a large number of system robots may lead to blocking and delays, we compare the effect of two different robot blocking protocols on the system throughput: robot Recirculation and Wait-On-Spot. The Wait-On-Spot policy produces a higher system throughput when the number of robots in the system is small. However, for a large number of robots in the system, the Recirculation policy dominates the Wait-On-Spot policy. Finally, we compare the operational costs of the vertical and the horizontal transport system. For systems with one load/unload (L/U) point, the vertical system always produces a similar or higher system throughput, with a lower operating cost compared to the horizontal system with a discrete lift. It also outperforms the horizontal system with a continuous lift in systems with two L/U points.

Optimal Dwell Point Locations in a Multi-aisle Automated Storage and Retrieval System

Optimal Dwell Point Locations in a Multi-aisle Automated Storage and Retrieval System
Author: Chae-Un Jeung
Publisher:
Total Pages: 60
Release: 1999
Genre: Automated guided vehicle systems
ISBN:

This research is aimed at presenting a mathematical model that will solve a location problem for a specific type of automated warehouse. These automated warehouses are known in the literature as automated storage and retrieval systems (AS/RS). The problem under investigation herein is where, within the AS/RS, to locate (or dwell) an automated server (robot) when it becomes idle to minimize the expected response time of the next transaction. It is proposed that under certain operating conditions of the AS/RS the problem can be formulated as a 1-median location problem on a tree. This is a departure from the probability theory based attempts at similar problems found in the literature. This thesis will show that, for the case outlined herein, as the problem becomes harder relative to those in the available literature, the solution methodology becomes easier.

Search and Classification Using Multiple Autonomous Vehicles

Search and Classification Using Multiple Autonomous Vehicles
Author: Yue Wang
Publisher: Springer
Total Pages: 160
Release: 2012-04-05
Genre: Technology & Engineering
ISBN: 9781447129585

Search and Classification Using Multiple Autonomous Vehicles provides a comprehensive study of decision-making strategies for domain search and object classification using multiple autonomous vehicles (MAV) under both deterministic and probabilistic frameworks. It serves as a first discussion of the problem of effective resource allocation using MAV with sensing limitations, i.e., for search and classification missions over large-scale domains, or when there are far more objects to be found and classified than there are autonomous vehicles available. Under such scenarios, search and classification compete for limited sensing resources. This is because search requires vehicle mobility while classification restricts the vehicles to the vicinity of any objects found. The authors develop decision-making strategies to choose between these competing tasks and vehicle-motion-control laws to achieve the proposed management scheme. Deterministic Lyapunov-based, probabilistic Bayesian-based, and risk-based decision-making strategies and sensor-management schemes are created in sequence. Modeling and analysis include rigorous mathematical proofs of the proposed theorems and the practical consideration of limited sensing resources and observation costs. A survey of the well-developed coverage control problem is also provided as a foundation of search algorithms within the overall decision-making strategies. Applications in both underwater sampling and space-situational awareness are investigated in detail. The control strategies proposed in each chapter are followed by illustrative simulation results and analysis. Academic researchers and graduate students from aerospace, robotics, mechanical or electrical engineering backgrounds interested in multi-agent coordination and control, in detection and estimation or in Bayes filtration will find this text of interest.