Design of Flexible Production Systems

Design of Flexible Production Systems
Author: Tullio Tolio
Publisher: Springer Science & Business Media
Total Pages: 308
Release: 2008-12-11
Genre: Technology & Engineering
ISBN: 3540854142

In the last decade, the production of mechanical components to be assembled in final products produced in high volumes (e.g. cars, mopeds, industrial vehicles, etc.) has undergone deep changes due to the overall modifications in the way companies compete. Companies must consider competitive factors such as short lead times, tight product tolerances, frequent market changes and cost reduction. Anyway, companies often have to define production objectives as trade-offs among these critical factors since it can be difficult to improve all of them. Even if system flexibility is often considered a fundamental requirement for firms, it is not always a desirable characteristic of a system because it requires relevant investment cost which can jeopardize the profitability of the firm. Dedicated systems are not able to adapt to changes of the product characteristics while flexible systems offer more flexibility than what is needed, thus increasing investment and operative costs. Production contexts characterized by mid to high demand volume of well identified families of products in continuous evolution do not require the highest level of flexibility; therefore, manufacturing system flexibility must be rationalized and it is necessary to find out the best trade-off between productivity and flexibility by designing manufacturing systems endowed with the right level of flexibility required by the production problem. This new class of production systems can be named Focused Flexibility Manufacturing Systems-FFMSs. The flexibility degree in FFMSs is related to their ability to cope with volume, mix and technological changes, and it must take into account both present and future changes. The required level of system flexibility impacts on the architecture of the system and the explicit design of flexibility often leads to hybrid systems, i.e. automated integrated systems in which parts can be processed by both general purpose and dedicated machines. This is a key issue of FFMSs and results from the matching of flexibility and productivity that respectively characterize FMSs and Dedicated Manufacturing Systems (DMSs). The market share of the EU in the machine tool sector is 44%; the introduction of focused flexibility would be particularly important for machine tool builders whose competitive advantage is based on the ability of customizing their systems on the basis of needs of their customers. In fact, even if current production contexts frequently present situations which would fit well with the FFMS approach, tradition and know-how of machine tool builders play a crucial role. Firms often agree with the focused flexibility vision, nevertheless they decide not to pay the risk and efforts related to the design of this new system architecture. This is due also to the lack of well-structured design approaches which can help machine tool builders to configure innovative systems. Therefore, the FFMS topic is studied through the book chapters following a shared mission: "To define methodologies and tools to design production systems with a minimum level of flexibility needed to face, during their lifecycle, the product and process evolution both in the technological and demand aspects. The goal is to find out the optimal trade-off between flexibility and productivity". The book framework follows the architecture which has been developed to address the FFMS Design problem. This architecture is both broad and detailed, since it pays attention to all the relevant levels in a firm hierarchy which are involved in the system design. Moreover, the architecture is innovative because it models both the point of view of the machine tool builder and the point of view of the system user. The architecture starts analyzing Manufacturing Strategy issues and generating the possible demand scenario to be faced. Technological aspects play a key role while solving process plan problems for the products in the part family. Strategic and technological data becomes input when a machine tool builder performs system configuration. The resulting system configurations are possible solutions that a system user considers when planning its system capacity. All the steps of the architecture are deeply studied, developing methods and tools to address each subproblem. Particular attention is paid to the methodologies adopted to face the different subproblems: mathematical programming, stochastic programming, simulation techniques and inverse kinematics have been used. The whole architecture provides a general approach to implement the right degree of flexibility and it allows to study how different aspects and decisions taken in a firm impact on each other. The work presented in the book is innovative because it gives links among different research fields, such as Manufacturing Strategy, Process Plan, System Design, Capacity Planning and Performance Evaluation; moreover, it helps to formalize and rationalize a critical area such as manufacturing system flexibility. The addressed problem is relevant at an academic level but, also, at an industrial level. A great deal of industrial sectors need to address the problem of designing systems with the right degree of flexibility; for instance, automotive, white goods, electrical and electronic goods industries, etc. Attention to industrial issues is confirmed by empirical studies and real case analyses which are presented within the book chapters.

Advances in Mechanical and Materials Technology

Advances in Mechanical and Materials Technology
Author: Kannan Govindan
Publisher: Springer Nature
Total Pages: 1422
Release: 2022-01-01
Genre: Technology & Engineering
ISBN: 9811627940

This book presents select papers from the International Conference on Energy, Material Sciences and Mechanical Engineering (EMSME) - 2020. The book covers the three core areas of energy, material sciences and mechanical engineering. The topics covered include non-conventional energy resources, energy harvesting, polymers, composites, 2D materials, systems engineering, materials engineering, micro-machining, renewable energy, industrial engineering and additive manufacturing. This book will be useful to researchers and professionals working in the areas of mechanical and industrial engineering, materials applications, and energy technology.

Logistics Systems: Design and Optimization

Logistics Systems: Design and Optimization
Author: Andre Langevin
Publisher: Springer Science & Business Media
Total Pages: 401
Release: 2005-12-06
Genre: Business & Economics
ISBN: 038724977X

In a context of global competition, the optimization of logistics systems is inescapable. Logistics Systems: Design and Optimization falls within this perspective and presents twelve chapters that well illustrate the variety and the complexity of logistics activities. Each chapter is written by recognized researchers who have been commissioned to survey a specific topic or emerging area of logistics. The first chapter, by Riopel, Langevin, and Campbell, develops a framework for the entire book. It classifies logistics decisions and highlights the relevant linkages to logistics decisions. The intricacy of these linkages demonstrates how thoroughly the decisions are interrelated and underscores the complexity of managing logistics activities. Each of the chapters focus on quantitative methods for the design and optimization of logistics systems.

A neutrosophic set-based TLBO algorithm for the flexible job-shop scheduling problem with routing flexibility and uncertain processing times

A neutrosophic set-based TLBO algorithm for the flexible job-shop scheduling problem with routing flexibility and uncertain processing times
Author: Liangliang Jin
Publisher: Infinite Study
Total Pages: 21
Release:
Genre: Mathematics
ISBN:

Different with the plain flexible job-shop scheduling problem (FJSP), the FJSP with routing flexibility is more complex and it can be deemed as the integrated process planning and (job shop) scheduling (IPPS) problem, where the process planning and the job shop scheduling two important functions are considered as a whole and optimized simultaneously to utilize the flexibility in a flexible manufacturing system. Although, many novel meta-heuristics have been introduced to address this problem and corresponding fruitful results have been observed; the dilemma in real-life applications of resultant scheduling schemes stems from the uncertainty or the nondeterminacy in processing times, since the uncertainty in processing times will disturb the predefined scheduling scheme by influencing unfinished operations. As a result, the performance of the manufacturing system will also be deteriorated. Nevertheless, research on such issue has seldom been considered before. This research focuses on the modeling and optimization method of the IPPS problem with uncertain processing times. The neutrosophic set is first introduced to model uncertain processing times. Due to the complexity in the math model, we developed an improved teaching-learning-based optimization(TLBO) algorithm to capture more robust scheduling schemes.

Process Planning Optimization in Reconfigurable Manufacturing Systems

Process Planning Optimization in Reconfigurable Manufacturing Systems
Author: Farayi Musharavati
Publisher: Universal-Publishers
Total Pages: 200
Release: 2010-09
Genre: Technology & Engineering
ISBN: 1599423596

To date, reconfigurable manufacturing systems (RMSs) are among the most effective manufacturing styles that can offer manufacturers an alternative way of facing up to the challenges of continual changes in production requirements within the global, competitive and dynamic manufacturing environments. However, availability of optimal process plans that are suitable for reconfigurable manufacturing is one of the key enablers - yet to be fully unlocked - for realizing the full benefits of true RMSs. To unlock the process planning key and advance the state of art of reconfigurable manufacturing in the manufacturing industry, a number of questions need to be answered: (i) what decision making models and (ii) what computational techniques, can be applied to provide optimal manufacturing process planning solutions that are suitable for logical reconfiguration in manufacturing systems? To answer these questions, you must understand how to model reconfigurable manufacturing activities in an optimization perspective. You must also understand how to develop and select appropriate optimization techniques for solving process planning problems in manufacturing systems. To this end, Process Planning Optimization in Reconfigurable Manufacturing Systems covers: the design and operation of RMSs, optimal process planning modelling for reconfigurable manufacturing and the design and implementation of heuristic algorithm design techniques. The author explores how to: model optimization problems, select suitable optimization techniques, develop optimization algorithms, comparatively analyze the performance of candidate metaheuristics and how to investigate the effects of optimal process planning solutions on operating levels in manufacturing systems. This book delineates five alternative heuristic algorithm design techniques based on simulated annealing, genetic algorithms and the boltzmann machine that are tasked to solve manufacturing process planning optimization problems in RMSs. After reading this book, you will understand: how a reconfigurable manufacturing system works, the different types of manufacturing optimization problems associated with reconfigurable manufacturing, as well as the conventional and intelligent techniques that are suitable for solving process planning optimization problems. You will also be able to develop and implement effective optimization procedures and algorithms for a wide spectrum of optimization problems in design and reconfigurable manufacturing."

Design and Management of Manufacturing Systems

Design and Management of Manufacturing Systems
Author: Arkadiusz Gola
Publisher: MDPI
Total Pages: 452
Release: 2021-09-02
Genre: Technology & Engineering
ISBN: 3036511466

Although the design and management of manufacturing systems have been explored in the literature for many years now, they still remain topical problems in the current scientific research. The changing market trends, globalization, the constant pressure to reduce production costs, and technical and technological progress make it necessary to search for new manufacturing methods and ways of organizing them, and to modify manufacturing system design paradigms. This book presents current research in different areas connected with the design and management of manufacturing systems and covers such subject areas as: methods supporting the design of manufacturing systems, methods of improving maintenance processes in companies, the design and improvement of manufacturing processes, the control of production processes in modern manufacturing systems production methods and techniques used in modern manufacturing systems and environmental aspects of production and their impact on the design and management of manufacturing systems. The wide range of research findings reported in this book confirms that the design of manufacturing systems is a complex problem and that the achievement of goals set for modern manufacturing systems requires interdisciplinary knowledge and the simultaneous design of the product, process and system, as well as the knowledge of modern manufacturing and organizational methods and techniques.

Intelligent Computing & Optimization

Intelligent Computing & Optimization
Author: Pandian Vasant
Publisher: Springer
Total Pages: 588
Release: 2018-09-27
Genre: Technology & Engineering
ISBN: 3030009793

This book includes innovative research work presented at ICO’2018, the 1st International Conference on Intelligent Computing and Optimization, held in Pattaya, Thailand on October 4–5, 2018. The conference presented topics ranging from power quality, reliability, security assurance, cloud computing, smart cities, renewable energy, agro-engineering, smart vehicles, deep learning, block chain, power systems, AI, machine learning, manufacturing systems, and big-data analytics. This volume focuses on subjects related to innovative computing, uncertainty management and optimization approaches to real-world problems in big-data, smart cities, sustainability, meta-heuristics, cyber-security, IoTs, economics and finance, renewable energy, energy and electricity systems, and block chain. Presenting cutting-edge methodologies with real-world application problems and their solutions, the book is useful for researchers, managers, executives, students, academicians, practicing scientists, and decision makers from all around the globe. It offers the academic and the applied communities a compendium and a research resource with significant insights and inspiration for innovative scientific education, investigation and collaboration, to overcome “hard problems” among the emerging challenges today and in the future.

Agile Manufacturing Systems

Agile Manufacturing Systems
Author: K Hans Raj
Publisher: ALPHA SCIENCE INTERNATIONAL LIMITED
Total Pages: 917
Release: 2011-12-17
Genre: Technology & Engineering
ISBN: 8184875304

Agility has become very important for the industries today as the lifetimes of the products are continuously shrinking. This book provides an excellent opportunity for updating understanding of agile methods from the design, manufacturing and business process perspectives, whether one is an industrial practitioner, academic researcher engineer or business graduate student. This volume is a compilation of various important aspects of agility consisting of systemic considerations in manufacturing, agile software systems, agile business systems, agile operations research, flexible manufacturing systems, advanced manufacturing systems with improved materials and mechanical behavior of products, agile aspects of design, clean and green manufacturing systems, environment, agile defence systems.