Additive Manufacturing of Mechatronic Integrated Devices

Additive Manufacturing of Mechatronic Integrated Devices
Author: Friedrich Wilhelm Proes
Publisher: Springer Nature
Total Pages: 230
Release: 2022-09-23
Genre: Technology & Engineering
ISBN: 3031162218

In this dissertation a new process chain for the Additive Manufacturing of Mechatronic Integrated Devices (AMMID) is described, which provides a new way to manufacture 3-dimensional electronic devices based on the selective laser sintering (SLS) process using laser direct structuring (LDS) and metallization. The AMMID process chain meets the rising demand for highly functionalized parts, increasing individualization and shortening development cycles for electronic products. The development for this process chain is based on an extensive literature review that indicates that an SLS-based process chain has great potential to produce 3-dimensional electronic devices with properties and with the future perspective of being suitable for an individualized mass production. The biggest, initial, technical hurdle is an unstable SLS process using a conventional LDS additive. The compound of SLS material and LDS additive was analyzed with DSC, which shows that the additive changes the melting behavior of the polymer by reducing the sintering window. A fine metal powder as an alternative additive affects the sintering window less and enables a stable process. To choose a suitable particle size and content for the metal powder an analytical material model is provided, that predicts the additive particle distribution within the material. This material model deepens the understanding of the activation mechanism during laser activation, provides hands-on information for powder preparation and it is applied for the design of the experiment for the development of the process chain with the new material. Preliminary experiments are conducted along with the insights of the material model, which prove that redeposition is the main activation mechanism during laser activation with fine metal powders. Based on this, the process chain is developed, starting with a determination of a suitable additive content. A suitable material composition of a PA12 powder containing 2 wt.% of a copper powder with a mean particle diameter of 3.5 μm was identified. With regard to the laser activation, working laser parameters are developed (working parameter set feasible for all used post-process treatments: PRF = 1 kHz, dh = 25 μm, vs = 25 mm/s, tl = 20ns and P = 1.07 W). In this parameter development it is shown, that only closely located laser spots, enabling interaction of the laser pulses, are capable of activating the surface, while single laser pulses under applied conditions are not. By adding a post-process treatment as additional process step into the process chain, the quality of metallization and the size of design features could be improved. Chemical smoothing resulted in a complete reduction of unwanted metallization on non-activated surfaces. Conductor tracks with the minimal width of 300 μm could be realized. The process chain could be applied to demonstrator parts such as a drone housing and a PSU panel of an aircraft. Thus, this dissertation has raised the technology readiness level (TRL) from TRL2 to TRL6. Finally, an economic consideration provides insights on the cost structure of parts produced with the AMMID process. A comparison of AMMID and injection molding shows economic viability for small lot sizes, 400 parts in case of the drone housing and 150 parts in case of the PSU panel. Finally, the analysis of the cost structure gives advice which future developments in the process chain have the greatest effect on costs and provides prioritization.

Advances in Manufacturing and Processing of Materials and Structures

Advances in Manufacturing and Processing of Materials and Structures
Author: Yoseph Bar-Cohen
Publisher: CRC Press
Total Pages: 544
Release: 2018-09-03
Genre: Technology & Engineering
ISBN: 1351867962

Advances in Manufacturing and Processing of Materials and Structures cover the latest advances in materials and structures in manufacturing and processing including additive and subtractive processes. It's intended to provide a compiled resource that reviews details of the advances that have been made in recent years in manufacturing and processing of materials and structures. A key development incorporated within this book is 3D printing, which is being used to produce complex parts including composites with odd shape fibers, as well as tissue and body organs. This book has been tailored for engineers, scientists and practitioners in different fields such as aerospace, mechanical engineering, materials science and biomedicine. Biomimetic principles have also been integrated. Features Provides the latest state-of-the art on different manufacturing processes, including a biomimetics viewpoint Offers broad coverage of advances in materials and manufacturing Written by chapter authors who are world-class researchers in their respective fields Provides in-depth presentation of the latest 3D and 4D technologies related to various manufacturing disciplines Provides substantial references in each chapter to enhance further study

Innovative Product Development by Additive Manufacturing 2021

Innovative Product Development by Additive Manufacturing 2021
Author: Roland Lachmayer
Publisher: Springer Nature
Total Pages: 318
Release: 2022-11-12
Genre: Technology & Engineering
ISBN: 3031059182

The book consists of a collection of papers from a corresponding conference regarding additive manufacturing. The yearly conference used to be held in German under the title: “Konstruktion für die Additive Fertigung.” The topics are: • Design and optimization • Simulation, validation and quality assurance • Specifications, potentials and solutions/div

Additive Manufacturing

Additive Manufacturing
Author: T.S. Srivatsan
Publisher: CRC Press
Total Pages: 448
Release: 2015-09-25
Genre: Technology & Engineering
ISBN: 1498714781

Get Ready for the Future of Additive ManufacturingAdditive Manufacturing: Innovations, Advances, and Applications explores the emerging field of additive manufacturing (AM)-the use of 3D printing to make prototype parts on demand. Often referred to as the third industrial revolution, AM offers many advantages over traditional manufacturing. This pr

Design Tools and Methods in Industrial Engineering

Design Tools and Methods in Industrial Engineering
Author: Caterina Rizzi
Publisher: Springer Nature
Total Pages: 989
Release: 2019-09-19
Genre: Technology & Engineering
ISBN: 3030311546

This book reports on cutting-edge design methods and tools in industrial engineering, advanced findings in mechanics and material science, and relevant technological applications. Topics span from geometric modelling tools to applications of virtual/augmented reality, from interactive design to ergonomics, human factors research and reverse engineering. Further topics include integrated design and optimization methods, as well as experimental validation techniques for product, processes and systems development, such as additive manufacturing technologies. This book is based on the International Conference on Design Tools and Methods in Industrial Engineering, ADM 2019, held on September 9–10, 2019, in Modena, Italy, and organized by the Italian Association of Design Methods and Tools for Industrial Engineering, and the Department of Engineering “Enzo Ferrari” of the University of Modena and Reggio Emilia, Italy. It provides academics and professionals with a timely overview and extensive information on trends and technologies in industrial design and manufacturing.

Optical Polymer Waveguides

Optical Polymer Waveguides
Author: Jörg Franke
Publisher: Springer Nature
Total Pages: 283
Release: 2022-12-06
Genre: Technology & Engineering
ISBN: 3030928543

Light signals in optical waveguides can be used to transmit very large amounts of data quickly and largely without interference. In the industrial and infrastructural sectors, e.g. in the automotive and aerospace industries, the demand to further exploit this potential is therefore increasing. Which technologies can be used to effectively integrate systems that transmit data by means of light into existing components? This is a central question for current research. So far, there have been some technical limitations in this regard. For example, it is difficult to couple the signal of an optical waveguide to other optical waveguides without interruption. There is also a lack of suitable fabrication technologies for three-dimensional waveguides, as well as design and simulation environments for 3D opto-MID. This book addresses these and other challenges.

Mechatronic Futures

Mechatronic Futures
Author: Peter Hehenberger
Publisher: Springer
Total Pages: 273
Release: 2016-06-10
Genre: Technology & Engineering
ISBN: 3319321560

Offering a comprehensive overview of the challenges, risks and options facing the future of mechatronics, this book provides insights into how these issues are currently assessed and managed. Building on the previously published book ‘Mechatronics in Action,’ it identifies and discusses the key issues likely to impact on future mechatronic systems. It supports mechatronics practitioners in identifying key areas in design, modeling and technology and places these in the wider context of concepts such as cyber-physical systems and the Internet of Things. For educators it considers the potential effects of developments in these areas on mechatronic course design, and ways of integrating these. Written by experts in the field, it explores topics including systems integration, design, modeling, privacy, ethics and future application domains. Highlighting novel innovation directions, it is intended for academics, engineers and students working in the field of mechatronics, particularly those developing new concepts, methods and ideas.

Electronics in Advanced Research Industries

Electronics in Advanced Research Industries
Author: Alessandro Massaro
Publisher: John Wiley & Sons
Total Pages: 548
Release: 2021-10-11
Genre: Technology & Engineering
ISBN: 111971687X

Electronics in Advanced Research Industries A one-of-a-kind examination of the latest developments in machine control In Electronics in Advanced Research Industries: Industry 4.0 to Industry 5.0 Advances, accomplished electronics researcher and engineer Alessandro Massaro delivers a comprehensive exploration of the latest ways in which people have achieved machine control, including automated vision technologies, advanced electronic and micro-nano sensors, advanced robotics, and more. The book is composed of nine chapters, each containing examples and diagrams designed to assist the reader in applying the concepts discussed within to common issues and problems in the real-world. Combining electronics and mechatronics to show how they can each be implemented in production line systems, the book presents insightful new ways to use artificial intelligence in production line machines. The author explains how facilities can upgrade their systems to an Industry 5.0 environment. Electronics in Advanced Research Industries: Industry 4.0 to Industry 5.0 Advances also provides: A thorough introduction to the state-of-the-art in a variety of technological areas, including flexible technologies, scientific approaches, and intelligent automatic systems Comprehensive explorations of information technology infrastructures that support Industry 5.0 facilities, including production process simulation Practical discussions of human-machine interfaces, including mechatronic machine interface architectures integrating sensor systems and machine-to-machine (M2M) interfaces In-depth examinations of Internet of Things (IoT) solutions in industry, including cloud computing IoT Perfect for professionals working in electrical industry sectors in manufacturing, production line manufacturers, engineers, and members of R&D industry teams, Electronics in Advanced Research Industries: Industry 4.0 to Industry 5.0 Advances will also earn a place in libraries of technicians working in the process industry.

Handbook of Research on Integrating Industry 4.0 in Business and Manufacturing

Handbook of Research on Integrating Industry 4.0 in Business and Manufacturing
Author: Karabegovi?, Isak
Publisher: IGI Global
Total Pages: 661
Release: 2020-03-27
Genre: Business & Economics
ISBN: 1799827267

In Industry 4.0, industrial productions are adjusted to complete smart automation, which means introducing self-automation methods, self-configuration, self-diagnosis of problems and removal, cognition, and intelligent decision making. This implementation of Industry 4.0 brings about a change in business paradigms and production models, and this will be reflected at all levels of the production process including supply chains and will involve all workers in the production process from managers to cyber-physical systems designers and customers as end-users. The Handbook of Research on Integrating Industry 4.0 in Business and Manufacturing is an essential reference source that explores the development and integration of Industry 4.0 by examining changes and innovations to manufacturing processes as well as its applications in different industrial areas. Featuring coverage on a wide range of topics such as cyber physical systems, integration criteria, and artificial intelligence, this book is ideally designed for mechanical engineers, electrical engineers, manufacturers, supply chain managers, logistics specialists, investors, managers, policymakers, production scientists, researchers, academicians, and students at the postgraduate level.

Advanced Mechatronics and MEMS Devices II

Advanced Mechatronics and MEMS Devices II
Author: Dan Zhang
Publisher: Springer
Total Pages: 719
Release: 2016-10-18
Genre: Technology & Engineering
ISBN: 3319321803

This book introduces the state-of-the-art technologies in mechatronics, robotics, and MEMS devices in order to improve their methodologies. It provides a follow-up to "Advanced Mechatronics and MEMS Devices" (2013) with an exploration of the most up-to-date technologies and their applications, shown through examples that give readers insights and lessons learned from actual projects. Researchers on mechatronics, robotics, and MEMS as well as graduate students in mechanical engineering will find chapters on: Fundamental design and working principles on MEMS accelerometers Innovative mobile technologies Force/tactile sensors development Control schemes for reconfigurable robotic systems Inertial microfluidics Piezoelectric force sensors and dynamic calibration techniques ...And more. Authors explore applications in the areas of agriculture, biomedicine, advanced manufacturing, and space. Micro-assembly for current and future industries is also considered, as well as the design and development of micro and intelligent manufacturing.