Accelerated Reliability and Durability Testing Technology

Accelerated Reliability and Durability Testing Technology
Author: Lev M. Klyatis
Publisher: John Wiley & Sons
Total Pages: 432
Release: 2012-01-11
Genre: Technology & Engineering
ISBN: 0470454652
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Learn how ART and ADT can reduce cost, time, product recalls, and customer complaints This book provides engineers with the techniques and tools they need to use accelerated reliability testing (ART) and accelerated durability testing (ADT) as key factors to accurately predict a product's quality, reliability, durability, and maintainability during a given time, such as service life or warranty period. It covers new ideas and offers a unique approach to accurate simulation and integration of field inputs, safety, and human factors, as well as accelerated product development, as components of interdisciplinary systems engineering. Beginning with a comprehensive introduction to the subject of ART and ADT, the book covers: ART and ADT as components of an interdisciplinary systems of systems approach Methodology of ART and ADT performance Equipment for ART and ADT technology ART and ADT as sources of initial information for accurate quality, reliability, maintainability, and durability prediction and product accelerated development The economical results of the usage of ART and ADT ART and ADT standardization The book covers the newest techniques in the field and provides many case studies that illuminate how the implementation of ART and ADT can solve previously inaccessible problems in the field of engineering, such as reducing product recalls, cost, and time during design, manufacture, and usage. Professionals will find the answers to how one can carry out ART and ADT technology in a practical manner. Accelerated Reliability and Durability Testing Technology is indispensable reading for engineers, researchers in industry, usage, and academia who are involved in the design of experiments, field simulations, maintenance, reliabilty, durabilty, accurate prediction, and product development, and graduate students in related courses.

Accelerated Quality and Reliability Solutions

Accelerated Quality and Reliability Solutions
Author: Lev M. Klyatis
Publisher: Elsevier
Total Pages: 517
Release: 2010-07-07
Genre: Business & Economics
ISBN: 0080459595
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Drawing of real-world issues and with supporting data from industry, this book overviews the technique and equipment available to engineers and scientists to identify the solutions of the physical essence of engineering problems in simulation, accelerated testing, prediction, quality improvement, and risk during the design, manufacturing, and maintenance stages. For this goal the book integrates Quality Improvement and Accelerated Reliability/ Durability/ Maintainability/Test Engineering concepts. Accelerated Quality and Reliability Solutions includes new and unpublished aspects in quality: - complex analysis of factors that influence product quality, and other quality development and improvement problems during design and manufacturing ; in simulation: - the strategy for development of accurate physical simulation of field input influences on the actual product – a system of control for physical simulation of the random input influences – a methodology for selecting a representative input region for accurate simulation of the field conditions; in testing: - useful accelerated reliability testing (UART) – accelerated multiple environmental testing technology – trends in development of UART technology; in studying climate and reliability; in prediction: - accurate prediction (AP) of reliability, durability, and maintainability - criteria of AP - development of techniques, etc.. The book includes new and effective aspects integration of quality, reliability, and maintainability. Other key features: - Includes aspects of quality integrated with reliability which can help to solve earlier inaccessible problems during design, manufacturing, and usage - Develops a new approach to improving the engineering culture for solving quality and reliability problems. - Enables the accurate prediction of quality, reliability, durability, and maintainability - Proposes strategies for accelerated quality, reliability, durability, and maintainability improvement and development - Combines new techniques with equipment for accurate physical simulation of field situation (mechanical, electrical, multi-environmental, and other influences, as well as human and other factors) for development accelerated testing (including reliability testing) and research - Overviews the latest techniques in physical simulation; accelerated testing; prediction of reliability, durability, and maintainability; quality development and improvement; safety aspects of risk assessment, especially for transportation - Supported by real life examples and industry data - Deals with the latest techniques in physical simulation, accelerated testing, prediction of reliability, durability, maintainability, quality development and safety aspects of risk assessment - Provides step-by-step guidance on the accurate prediction of quality factors, the physical simulation of field situations and of accelerated reliability testing - Dramatically reduces recalls by solving product improvement problems through the integration of quality development with reliability

Accelerated Reliability and Durability Testing Technology

Accelerated Reliability and Durability Testing Technology
Author: Lev M. Klyatis
Publisher: John Wiley & Sons
Total Pages: 432
Release: 2012-02-03
Genre: Technology & Engineering
ISBN: 111809400X
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Learn how ART and ADT can reduce cost, time, product recalls, and customer complaints This book provides engineers with the techniques and tools they need to use accelerated reliability testing (ART) and accelerated durability testing (ADT) as key factors to accurately predict a product's quality, reliability, durability, and maintainability during a given time, such as service life or warranty period. It covers new ideas and offers a unique approach to accurate simulation and integration of field inputs, safety, and human factors, as well as accelerated product development, as components of interdisciplinary systems engineering. Beginning with a comprehensive introduction to the subject of ART and ADT, the book covers: ART and ADT as components of an interdisciplinary systems of systems approach Methodology of ART and ADT performance Equipment for ART and ADT technology ART and ADT as sources of initial information for accurate quality, reliability, maintainability, and durability prediction and product accelerated development The economical results of the usage of ART and ADT ART and ADT standardization The book covers the newest techniques in the field and provides many case studies that illuminate how the implementation of ART and ADT can solve previously inaccessible problems in the field of engineering, such as reducing product recalls, cost, and time during design, manufacture, and usage. Professionals will find the answers to how one can carry out ART and ADT technology in a practical manner. Accelerated Reliability and Durability Testing Technology is indispensable reading for engineers, researchers in industry, usage, and academia who are involved in the design of experiments, field simulations, maintenance, reliabilty, durabilty, accurate prediction, and product development, and graduate students in related courses.

Prediction Technologies for Improving Engineering Product Efficiency

Prediction Technologies for Improving Engineering Product Efficiency
Author: Lev M. Klyatis
Publisher: Springer Nature
Total Pages: 281
Release: 2023-01-03
Genre: Technology & Engineering
ISBN: 3031166558
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This book is aimed at readers who need to learn the latest solutions for interconnected simulation, testing, and prediction technologies that improve engineering product efficiency, including reliability, safety, quality, durability, maintainability, life-cycle costing and profit. It provides a detailed analysis of technologies now being used in industries such as electronics, automotive, aircraft, aerospace, off-highway, farm machinery, and others. It includes clear examples, charts, and illustrations. This book provides analyses of the simulation, testing, and prediction approaches and methodologies with descriptive, negative trends in their development. The author discusses why many current methods of simulation, testing, and prediction are not successful and describes novel techniques and tools developed for eliminating these problems. This book is a tool for engineers, managers, researches in industry, teachers, and students. Lev Klyatis, Hab. Dr.-Ing., ScD., PhD, Senior Advisor SoHaR, Inc., has been a professor at Moscow State Agricultural Engineering University, research leader and chairman of State Enterprise TESTMASH, and served on the US Technical Advisory Group for the International Electrotechnical Commission (IEC), the ISO/IEC Join Study Group in Safety Aspects of Risk Assessment, the United Nations European Economical Commission, and US-USSR Trade and Economic Council. He is presently a member of World Quality Council, the Elmer A. Sperry Board of Award, SAE International G-41 Reliability Committee, the Integrated Design and Manufacturing Committee and session chairman of SAE International World Congresses in Detroit since 2012. His vast experience and innovation enable him to create a new direction for the successful prediction of product efficiency during any given time, including accurate simulation of real-world conditions, accelerated reliability and durability testing technology, and reducing recalls. His approach has been verified in various industries, primarily automotive, farm machinery, aerospace, and aircraft industries. He has shared his new direction working as the seminar instructor and consultant to Ford, DaimlerChrysler, Nissan, Toyota, Jatko Ltd., Thermo King, Black an Dekker, NASA Research Centers, Karl Schenck, and many others. He holds over 30 patents worldwide and is the author of over 300 publications, including 15 books.

Trends in Development of Accelerated Testing for Automotive and Aerospace Engineering

Trends in Development of Accelerated Testing for Automotive and Aerospace Engineering
Author: Lev M. Klyatis
Publisher: Academic Press
Total Pages: 360
Release: 2020-04-21
Genre: Technology & Engineering
ISBN: 0128188421
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Accelerated testing (most types of laboratory testing, proving ground testing, intensive field/flight testing, any experimental research) is increasingly a key component for predicting of product's/process performance. Trends in Development Accelerated Testing for Automotive and Aerospace Engineering provides a completely updated analysis of the current status of accelerated testing, including the basic general directions of testing (methods and equipment) development, how one needs to study real world conditions for their accurate simulation and successful accelerated testing, describes in details the role of accurate simulation in the development of automotive and aerospace engineering, shows that failures are most often found in the interconnections, step-by-step instructions and examples. This is the only book presently available that considers in detail both the positive and negative trends in testing development for prediction quality, reliability, safety, durability, maintainability, supportability, profit, and decreasing life-cycle cost, recalls, complaints and other performance components of the product. The author presents new ideas and offers a unique strategic approach to obtaining solutions which were not possible using earlier. His methodology has been widely implemented, continue to be adopted throughout the world, and leads to advance society through product improvement that can reduce loss of life, injuries, financial losses, and product recalls. It also covers new ideas in development positive and cost- effective trends in testing development, especially accelerated reliability and durability testing (ART/ADT), which includes integration accurate simulation of field/flight influences, safety, human factors, and leads to successful prediction of product performance during pre-design, design, manufacturing, and usage for the product's service life. Engineers, researchers, teachers and postgraduate/advanced students who are involved in automotive and aerospace engineering will find this a useful reference on how to apply the accelerated testing method to solve practical problems in these areas. - Explains the similarities and differences between accelerated testing technologies used in automotive, aerospace, and other engineering fields - Provides a step-by-step guide for the accurate physical simulation of field conditions for test subjects - Includes case studies of accelerated testing in automotive and aerospace engineering

Reliability Prediction and Testing Textbook

Reliability Prediction and Testing Textbook
Author: Lev M. Klyatis
Publisher: John Wiley & Sons
Total Pages: 289
Release: 2018-07-12
Genre: Technology & Engineering
ISBN: 1119411939
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This textbook reviews the methodologies of reliability prediction as currently used in industries such as electronics, automotive, aircraft, aerospace, off-highway, farm machinery, and others. It then discusses why these are not successful; and, presents methods developed by the authors for obtaining accurate information for successful prediction. The approach is founded on approaches that accurately duplicate the real world use of the product. Their approach is based on two fundamental components needed for successful reliability prediction; first, the methodology necessary; and, second, use of accelerated reliability and durability testing as a source of the necessary data. Applicable to all areas of engineering, this textbook details the newest techniques and tools to achieve successful reliabilityprediction and testing. It demonstrates practical examples of the implementation of the approaches described. This book is a tool for engineers, managers, researchers, in industry, teachers, and students. The reader will learn the importance of the interactions of the influencing factors and the interconnections of safety and human factors in product prediction and testing.

Successful Prediction of Product Performance

Successful Prediction of Product Performance
Author: Lev Klyatis
Publisher: SAE International
Total Pages: 262
Release: 2016-09-12
Genre: Technology & Engineering
ISBN: 0768083125
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The ability to successfully predict industrial product performance during service life provides benefits for producers and users. This book addresses methods to improve product quality, reliability, and durability during the product life cycle, along with methods to avoid costs that can negatively impact profitability plans. The methods presented can be applied to reducing risk in the research and design processes and integration with manufacturing methods to successfully predict product performance. This approach incorporates components that are based on simulations in the laboratory. The results are combined with in-field testing to determine degradation parameters. These approaches result in improvements to product quality, performance, safety, profitability, and customer satisfaction. Among the methods of analyses included are: • Accelerated Reliability Testing (ART) • Accelerated Durability Testing (ADT) • system variability / input variability • engineering risk versus time and expense

Product Design and Testing for Automotive Engineering: Volume II

Product Design and Testing for Automotive Engineering: Volume II
Author: Young J. Chiang
Publisher: SAE International
Total Pages: 398
Release: 2024-09-17
Genre: Computers
ISBN: 1468607707
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Failure modes and effects analysis (FMEA); Reliability; Product Development; Design Process; Test Procedures "Explore Product Design and Testing for Automotive Engineering: Volume II, an essential guide reshaping vehicle manufacturing with unprecedented reliability. As part of SAE International’s DOE for Product Reliability Growth series, this practical resource introduces cutting-edge methodologies crucial for predicting and improving product reliability in an era of automotive electrification. The book navigates statistical tolerance design, showcasing how variability in part fabrication and assembly can enhance reliability and sustainability. Key topics include: - Statistical tolerance design's impact on manufacturing and material selection, focusing on non-normal distributions' effects on product assembly and cost. Methods like maximum likelihood estimators and Monte Carlo simulations are used for assembly strategy synthesis. - Reliability DOEs using log-location-scale distributions to estimate lifetimes of non-normally distributed components, especially in accelerated life testing. It covers transformations optimizing parts and system designs under the lognormal distribution. - Weibull distribution (DOE-W) for characterizing lifetimes affected by various failure modes, detailing parameter assessment methods and real-world applications. The book also introduces reliability design of experiments based on the exponential distribution (DOE-E). - Importance of predicting lifecycles and enhancing reliability through qualitative and stepwise accelerated life tests. Integration of physics of failure with statistical methods like Weibull statistics and lognormal approximation enhances analysis credibility. - Inferential mechanisms such as the Arrhenius and Eyring models in predicting automotive component lifecycles, refining product life prediction based on reliability DOEs. Whether you're an engineer, researcher, or automotive professional, this book equips you to navigate reliability engineering confidently. Revolutionize your approach to product design and testing with Product Design and Testing for Automotive Engineering, your definitive companion in shaping the future of automotive reliability." (ISBN 9781468607703 ISBN 9781468607697 ISBN 9781468607727 DOI 10.4271/9781468607697)

Accelerated Testing and Validation

Accelerated Testing and Validation
Author: Alex Porter
Publisher: Elsevier
Total Pages: 257
Release: 2004-07-01
Genre: Technology & Engineering
ISBN: 0080488072
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Accelerated Testing and Validation Methods is a cross-disciplinary guide that describes testing and validation tools and techniques throughout the product development process. Alex Porter not only focuses on what information is needed but also on what tools can produce the information in a timely manner. From the information provided, engineers and managers can determine what data is needed from a test and validation program and then how to select the best, most effective methods for obtaining the data.This book integrates testing and validation methods with a business perspective so readers can understand when, where, and how such methods can be economically justified. Testing and validation is about generating key information at the correct time so that sound business and engineering decisions can be made. Rather than simply describing various testing and validation techniques, the author offers readers guidance on how to select the best tools for a particular need, explains the appropriateness of different techniques to various situations and shows how to deploy them to ensure the desired information is accurately gathered. - Emphasizes developing a strategy for testing and validation - Teaches how to design a testing and validation program that deliver information in a timely and cost-effective manner

Design and the Reliability Factor

Design and the Reliability Factor
Author: John Day
Publisher: SAE International
Total Pages: 96
Release: 2015-11-23
Genre: Technology & Engineering
ISBN: 0768082684
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Sophisticated infotainment systems, lane departure warning, adaptive cruise control, and blind-spot monitoring are increasingly common in cars today. The proliferation of automotive electronics and other “smart” features has increased the market for automotive semiconductor devices and the number of sensors per vehicle. Yet, more chips and greater functionality translate to further networking/communications activity within the car, and that raises the prospect of potentially serious errors. How to minimize them by design is the focus of this book, which contains seven of SAE International’s handpicked technical papers, covering: • A way to calculate the reliability of priority-driven, real-time components with respect to timing failures, resulting in a realistic estimate of each component’s reliability. • A delayed-decision cycle detection method that can detect and prevent spoofing attacks with high accuracy. • An AUTOSAR-compliant automotive platform for meeting reliability and timing constraints. • An eight-point process for determining the cause of failures with real-world cases in which the process was used. • The use of accelerated reliability and durability testing technology for better performance estimation. • How to achieve reliable sensor-fusion despite system complexity and inconsistency. • How to improve domain controller availability while maintaining functional safety in mixed-criticality automotive safety systems.