A Working Guide To Process Equipment Fifth Edition
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| Author | : Norman Lieberman |
| Publisher | : McGraw Hill Professional |
| Total Pages | : 625 |
| Release | : 2008-05-18 |
| Genre | : Technology & Engineering |
| ISBN | : 0071640967 |
Diagnose and Troubleshoot Problems in Chemical Process Equipment with This Updated Classic! Chemical engineers and plant operators can rely on the Third Edition of A Working Guide to Process Equipment for the latest diagnostic tips, practical examples, and detailed illustrations for pinpointing trouble and correcting problems in chemical process equipment. This updated classic contains new chapters on Control Valves, Cooling Towers, Waste Heat Boilers, Catalytic Effects, Fundamental Concepts of Process Equipment, and Process Safety. Filled with worked-out calculations, the book examines everything from trays, reboilers, instruments, air coolers, and steam turbines...to fired heaters, refrigeration systems, centrifugal pumps, separators, and compressors. The authors simplify complex issues and explain the technical issues needed to solve all kinds of equipment problems. Comprehensive and clear, the Third Edition of A Working Guide to Process Equipment features: Guidance on diagnosing and troubleshooting process equipment problems Explanations of how theory applies to real-world equipment operations Many useful tips, examples, illustrations, and worked-out calculations New to this edition: Control Valves, Cooling Towers, Waste Heat Boilers, Catalytic Effects, and Process Safety Inside this Renowned Guide to Solving Process Equipment Problems • Trays • Tower Pressure • Distillation Towers • Reboilers • Instruments • Packed Towers • Steam and Condensate Systems • Bubble Point and Dew Point • Steam Strippers • Draw-Off Nozzle Hydraulics • Pumparounds and Tower Heat Flows • Condensers and Tower Pressure Control • Air Coolers • Deaerators and Steam Systems • Vacuum Systems • Steam Turbines • Surface Condensers • Shell-and-Tube Heat Exchangers • Fire Heaters • Refrigeration Systems • Centrifugal Pumps • Separators • Compressors • Safety • Corrosion • Fluid Flow • Computer Modeling and Control • Field Troubleshooting Process Problems
| Author | : Norman P. Lieberman |
| Publisher | : McGraw-Hill Education |
| Total Pages | : 608 |
| Release | : 2021-03-08 |
| Genre | : Technology & Engineering |
| ISBN | : 9781260461664 |
The latest methods for troubleshooting and maintaining process equipment While directed particularly at chemical and petroleum refining process equipment, the new edition of A Working Guide to Process Equipment, revised and fully up-dated throughout, remains applicable to a broad range of technicians and industries, and explains how to diagnose, troubleshoot, and correct problems, without complex equations and computer simulations, without ever losing sight of the importance of direct field measurements and observations. Nine new chapters cover: Determining the Causes of Wet Steam, Distillation Process Engineering Design Errors Technical Adventures from the Past Setting Pressure Relief Valves Applying Process Engineering Technology to Natural Gas Production Reduction of Flare Losses Suppressing CO2 Emissions and Energy Conservation A Final Word - The Earth's Oxygen Content Evaluating Distillation Tray Capacity Filled with examples and illustrations, the new edition of this practical resource continues to demonstrate how theory applies to solving real-world plant operation problems. Selected hand calculation methods are also provided. You’ll gain insights from decades of work from the two authors solving process problems and carrying out test runs in the field, revamping equipment for better efficiency, and the questions and answers explored in the Lieberman's Process Equipment Troubleshooting Seminars conducted.
| Author | : Norman P. Lieberman |
| Publisher | : McGraw Hill Professional |
| Total Pages | : 558 |
| Release | : 2011-12-02 |
| Genre | : Technology & Engineering |
| ISBN | : 0071770216 |
A PRACTICAL GUIDE TO TROUBLESHOOTING PROCESS EQUIPMENT MALFUNCTIONS Process Equipment Malfunctions offers proven techniques for finding and fixing process plant problems and contains details on failure identification. Diagnostic tips, examples, and illustrations help to pinpoint and correct faults in chemical process and petroleum refining equipment. Complex math has been omitted. An essential resource for plant operators and process engineers, this book is based on the author's long career in field troubleshooting process problems. COVERAGE INCLUDES: Distillation tray malfunctions Packed tower problems Distillation tower pressure and composition control Fractionator product stripping Pumparounds Reboiled and steam side strippers Inspecting tower internals Process reboilers--thermosyphon circulation Heat exchangers Condenser limitations Air coolers Cooling water systems Steam condensate collection systems Steam quality problems Level control problems Process plant corrosion and fouling Vapor-liquid separation vessels Hydrocarbon-water separation and desalters Fired heaters--draft and excess O2 Disabling safety systems Vacuum systems and steam jets Vacuum surface condensers Centrifugal pump limitations Steam turbine drivers Centrifugal compressors Reciprocating compressors
| Author | : Norman P. Lieberman |
| Publisher | : John Wiley & Sons |
| Total Pages | : 280 |
| Release | : 2012-12-03 |
| Genre | : Technology & Engineering |
| ISBN | : 1118290348 |
Vacuum systems are in wide spread use in the petrochemical plants, petroleum refineries and power generation plants. The existing texts on this subject are theoretical in nature and only deal with how the equipment functions when in good mechanical conditions, from the viewpoint of the equipment vendor. Also, the existing texts fail to consider the interaction of the vacuum system with the process equipment it serves and the variability of the motive steam conditions, change in cooling water temperature condenser fouling and erosion of the ejectors. Here are some of the many questions answered in this groundbreaking volume: Why does my first stage jet make a surging sound during hot weather? Why does the vacuum suddenly break? I've seen moisture condensing on the jet's body! What’s causing that? Why do I have to steam-out the drain legs from our condensers? Superheated steam is making our vacuum worse. Is this normal? How can I locate and measure air leaks? Reducing the steam pressure to my jets improves vacuum. But why? I can't pull the pre-condenser bundle. The shell side is fouling. What should I do? We're not getting our normal horsepower from our steam turbine. Could this be a jet problem? Raising the seal drum level improves vacuum! Is there an explanation for this? Our turbine exhaust steam pressure to our surface condenser has doubled in the last two years. What should we do? Restricting cooling water flow from our elevated condensers improves vacuum! Is this possible? What's a converging-diverging ejector all about? What's the difference between a barometric condenser and a surface condenser? Which is better?
| Author | : Norman P. Lieberman |
| Publisher | : McGraw Hill Professional |
| Total Pages | : 749 |
| Release | : 2022-06-01 |
| Genre | : Technology & Engineering |
| ISBN | : 126046167X |
The latest methods for troubleshooting and maintaining process equipment This extensively revised and updated practical resource fully explains how to diagnose, troubleshoot, and correct problems across a broad range of industries—all without complex equations and without ever losing sight of the importance of direct field measurements and observations. This fifth edition features new and expanded coverage of: Causes and Effects of Wet Steam on Turbines and Strippers Distillation Design Errors and Inspecting Tower Internals Setting Pressure Relief Valves on Vessels and Heat Exchangers Reduction of Flare Losses Safer Procedures for Sampling Hazardous Material Taking Field Measurements Safely and Effectively Filled with real-world examples and illustrations, A Working Guide to Process Equipment, Fifth Edition clearly demonstrates how theory applies to solving real-world plant operation problems. Selected hand calculation methods are also provided. Comprehensive Coverage of: Distillation Towers * Tower Internals * Trays and Packing * Pumparounds * Draw-Off Nozzle Hydraulics * Tower Pressure Control * Cooling Water Systems * Instruments * Bubble Point and Dew Point * Vacuum Systems * Surface Condensers * Shell and Tube Heat Exchangers * Natural and Forced Circulation Reboilers * Steam Strippers * Steam and Condensate Systems * Condensers and Air Coolers * Fired Heaters * Steam Generation * Deaerators and Steam Systems * Wastewater Strippers * Steam Turbines * Refrigeration Systems * Catalytic Effects * Centrifugal Pumps * Control Valves * Separators * Centrifugal Compressors and Surge * Reciprocating Compressors * Corrosion * Fluid Flow in Pipes * Super-Fractionation Stage * Computer Control * Field Troubleshooting * Commentary on & need for Suppression of CO2 Emissions
| Author | : Heinz P. Bloch |
| Publisher | : McGraw Hill Professional |
| Total Pages | : 289 |
| Release | : 2011-07-06 |
| Genre | : Technology & Engineering |
| ISBN | : 007177288X |
Practical techniques for optimizing compressor performance Written by experts with more than 100 combined years of industry experience in machinery failure avoidance, Compressors: How to Achieve High Reliability & Availability offers proven solutions to a pervasive and expensive problem in modern industry--compressor failure. This succinct, on-the-job guide addresses elusive causes of compressor failure and clearly maps out permanent remedies you can put to use right away. With a focus on centrifugal and reciprocating compressors, this accessible reference is based on real-world processes and procedures used by successful global companies. Coverage includes: Compression principles and internal labyrinths Selection factors for process compressors Operation characteristics of turbocompressors Wet and dry gas seals Bearings, stability, and vibration guidance Lube and seal oil systems Impellers and rotors Compressor maintenance and surveillance Inspection and repair of rotors Machinery quality assessment (MQA) Failure analysis and troubleshooting Reciprocating compressor operation, control, maintenance, and rebuilding Maintenance and operations interfaces Reciprocating compressor monitoring and surveillance Training competent compressor engineers
| Author | : Carl Branan |
| Publisher | : Gulf Professional Publishing |
| Total Pages | : 438 |
| Release | : 2002 |
| Genre | : Mathematics |
| ISBN | : 9780750675673 |
Fractionators, separators and accumulators, cooling towers, gas treating, blending, troubleshooting field cases, gas solubility, and density of irregular solids * Hundreds of common sense techniques, shortcuts, and calculations.
| Author | : Norman P. Lieberman |
| Publisher | : John Wiley & Sons |
| Total Pages | : 368 |
| Release | : 2017-04-10 |
| Genre | : Technology & Engineering |
| ISBN | : 1119370272 |
This is not your average technical book! Using a humorous and easy-to-understand approach to solving common process engineering problems, this unique volume is the go-to guide for any veteran or novice engineer in the plant, office, or classroom. Textbooks are often too theoretical to help the average process engineer solve everyday problems in the plant, and generic handbooks are often out of date and not comprehensive. This guide focuses on the most common problems that every engineer faces and how to solve them. The "characters" walk the reader through every problem and solution step-by-step, through dialogues that literally occur every day in process plants around the world. With over half a century of experience and many books, videos, and seminars to his credit, Norm Lieberman is well-known all over the world and has helped countless companies and engineers through issues with equipment, processes, and training. This is the first time that this knowledge has appeared in a format like this, quite unlike anything ever published before in books on process engineering. This is a must-have for any engineer working in process engineering.
| Author | : Gavin Towler |
| Publisher | : Elsevier |
| Total Pages | : 1321 |
| Release | : 2012-01-25 |
| Genre | : Technology & Engineering |
| ISBN | : 0080966608 |
Chemical Engineering Design, Second Edition, deals with the application of chemical engineering principles to the design of chemical processes and equipment. Revised throughout, this edition has been specifically developed for the U.S. market. It provides the latest US codes and standards, including API, ASME and ISA design codes and ANSI standards. It contains new discussions of conceptual plant design, flowsheet development, and revamp design; extended coverage of capital cost estimation, process costing, and economics; and new chapters on equipment selection, reactor design, and solids handling processes. A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data, and Excel spreadsheet calculations, plus over 150 Patent References for downloading from the companion website. Extensive instructor resources, including 1170 lecture slides and a fully worked solutions manual are available to adopting instructors. This text is designed for chemical and biochemical engineering students (senior undergraduate year, plus appropriate for capstone design courses where taken, plus graduates) and lecturers/tutors, and professionals in industry (chemical process, biochemical, pharmaceutical, petrochemical sectors). New to this edition: - Revised organization into Part I: Process Design, and Part II: Plant Design. The broad themes of Part I are flowsheet development, economic analysis, safety and environmental impact and optimization. Part II contains chapters on equipment design and selection that can be used as supplements to a lecture course or as essential references for students or practicing engineers working on design projects. - New discussion of conceptual plant design, flowsheet development and revamp design - Significantly increased coverage of capital cost estimation, process costing and economics - New chapters on equipment selection, reactor design and solids handling processes - New sections on fermentation, adsorption, membrane separations, ion exchange and chromatography - Increased coverage of batch processing, food, pharmaceutical and biological processes - All equipment chapters in Part II revised and updated with current information - Updated throughout for latest US codes and standards, including API, ASME and ISA design codes and ANSI standards - Additional worked examples and homework problems - The most complete and up to date coverage of equipment selection - 108 realistic commercial design projects from diverse industries - A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data and Excel spreadsheet calculations plus over 150 Patent References, for downloading from the companion website - Extensive instructor resources: 1170 lecture slides plus fully worked solutions manual available to adopting instructors
| Author | : Henry Z. Kister |
| Publisher | : John Wiley & Sons |
| Total Pages | : 758 |
| Release | : 2011-11-30 |
| Genre | : Technology & Engineering |
| ISBN | : 1118216350 |
THE FIRST BOOK OF ITS KIND ON DISTILLATION TECHNOLOGY The last half-century of research on distillation has tremendously improved our understanding and design of industrial distillation equipment and systems. High-speed computers have taken over the design, control, and operation of towers. Invention and innovation in tower internals have greatly enhanced tower capacity and efficiency. With all these advances, one would expect the failure rate in distillation towers to be on the decline. In fact, the opposite is the case: the tower failure rate is on the rise and accelerating. Distillation Troubleshooting collects invaluable hands-on experiences acquired in dealing with distillation and absorption malfunctions, making them readily accessible for those engaged in solving today's problems and avoiding tomorrow's. The first book of its kind on the distillation industry, the practical lessons it offers are a must for those seeking the elusive path to trouble-free distillation. Distillation Troubleshooting covers over 1,200 case histories of problems, diagnoses, solutions, and key lessons. Coverage includes: * Successful and unsuccessful struggles with plugging, fouling, and coking * Histories and prevention of tray, packing, and internals damage * Lessons taught by incidents and accidents during shutdowns, commissioning, and abnormal operation * Troubleshooting distillation simulations to match the real world * Making packing liquid distributors work * Plant bottlenecks from intermediate draws, chimney trays, and feed points * Histories of and key lessons from explosions and fires in distillation towers * Prevention of flaws that impair reboiler and condenser performance * Destabilization of tower control systems and how to correct it * Discoveries from shutdown inspections * Suppression of foam and accumulation incidents A unique resource for improving the foremost industrial separation process, Distillation Troubleshooting transforms decades of hands-on experiences into a handy reference for professionals and students involved in the operation, design, study, improvement, and management of large-scale distillation.
