A System Approach to Implementation of Predictive Maintenance with Machine Learning

A System Approach to Implementation of Predictive Maintenance with Machine Learning
Author: Chen Ye (S.M.)
Publisher:
Total Pages: 91
Release: 2018
Genre:
ISBN:

Digital technology is changing the industrial sector, yet how to make rational use of some technologies and create considerable value in a variety of industrial scenarios is an issue. Many digital industrial companies have stated that they have helped clients with their digital transformation, create much value, but the real effects have not been shown in public. Venture capitals firms have made huge investment in potential digital industrial startups. Numerous industrial IoT platforms are emerging in the market, but a number of them fade soon after. Many people have heard about industrial maintenance technology, but they have difficulty in differentiate concepts such as reactive maintenance, planned maintenance, proactive maintenance, and predictive maintenance. Many people know that big data and Al are essential in industrial sector, but they do not know how to process, analyze, and extract value from industrial data and how to use Al algorithms and tools to implement a research project. This thesis analyzes the entire digital industrial ecosystem in various dimensions such as initiatives, technologies in related domains, stakeholders, markets, and strategies. This work also analyzes of the predictive maintenance solution in various dimensions such as background, importance, suitable scenarios, market, business model, and technology. The author plans an experiment for the predictive maintenance solution, including goal, data source and description, methods and steps, and flow and tools. Then author uses a baseline approach and an optimal approach to implement the experiment, including data preparation, selection and evaluation of both regression and classification models, and deep learning practice through neural network building and optimization. Finally, contributions and expectations, and limitations and future research are discussed. This work uses a system approach, including system architecting, system engineering, and project management, to complete the process of analysis, design, and implementation.

Knowledge Management in Organizations

Knowledge Management in Organizations
Author: Lorna Uden
Publisher: Springer
Total Pages: 730
Release: 2018-07-30
Genre: Computers
ISBN: 3319952048

This book contains the refereed proceedings of the 13th International Conference on Knowledge Management in Organizations, KMO 2018, held in Žilina, Slovakia, in August 2018. The theme of the conference was "Emerging Research for Knowledge Management in Organizations." The 59 papers accepted for KMO 2018 were selected from 141 submissions and are organized in topical sections on: Knowledge management models and analysis; knowledge sharing; knowledge transfer and learning; knowledge and service innovation; knowledge creation; knowledge and organization; information systems and information science; knowledge and technology management; data mining and intelligent science; business and customer relationship management; big data and IoT; and new trends in IT.

A Systems Approach to Managing the Complexities of Process Industries

A Systems Approach to Managing the Complexities of Process Industries
Author: Fabienne-Fariba Salimi
Publisher: Elsevier
Total Pages: 443
Release: 2017-11-28
Genre: Technology & Engineering
ISBN: 0128042184

A Systems Approach to Managing the Complexities of Process Industries discusses the principles of system engineering, system thinking, complexity thinking and how these apply to the process industry, including benefits and implementation in process safety management systems. The book focuses on the ways system engineering skills, PLM, and IIoT can radically improve effectiveness of implementation of the process safety management system. Covering lifecycle, megaproject system engineering, and project management issues, this book reviews available tools and software and presents the practical web-based approach of Analysis & Dynamic Evaluation of Project Processes (ADEPP) for system engineering of the process manufacturing development and operation phases. Key solutions proposed include adding complexity management steps in the risk assessment framework of ISO 31000 and utilization of Installation Lifecycle Management. This study of this end-to-end process will help users improve operational excellence and navigate the complexities of managing a chemical or processing plant. Presents a review of Operational Excellence and Process Safety Management Methods, along with solutions to complexity assessment and management Provides a comparison of the process manufacturing industry with discrete manufacturing, identifying similarities and areas of customization for process manufacturing Discusses key solutions for managing the complexities of process manufacturing development and operational phases

Predictive Maintenance in Dynamic Systems

Predictive Maintenance in Dynamic Systems
Author: Edwin Lughofer
Publisher: Springer
Total Pages: 567
Release: 2019-02-28
Genre: Technology & Engineering
ISBN: 3030056457

This book provides a complete picture of several decision support tools for predictive maintenance. These include embedding early anomaly/fault detection, diagnosis and reasoning, remaining useful life prediction (fault prognostics), quality prediction and self-reaction, as well as optimization, control and self-healing techniques. It shows recent applications of these techniques within various types of industrial (production/utilities/equipment/plants/smart devices, etc.) systems addressing several challenges in Industry 4.0 and different tasks dealing with Big Data Streams, Internet of Things, specific infrastructures and tools, high system dynamics and non-stationary environments . Applications discussed include production and manufacturing systems, renewable energy production and management, maritime systems, power plants and turbines, conditioning systems, compressor valves, induction motors, flight simulators, railway infrastructures, mobile robots, cyber security and Internet of Things. The contributors go beyond state of the art by placing a specific focus on dynamic systems, where it is of utmost importance to update system and maintenance models on the fly to maintain their predictive power.

An Introduction to Predictive Maintenance

An Introduction to Predictive Maintenance
Author: R. Keith Mobley
Publisher: Elsevier
Total Pages: 451
Release: 2002-10-24
Genre: Technology & Engineering
ISBN: 0080478697

This second edition of An Introduction to Predictive Maintenance helps plant, process, maintenance and reliability managers and engineers to develop and implement a comprehensive maintenance management program, providing proven strategies for regularly monitoring critical process equipment and systems, predicting machine failures, and scheduling maintenance accordingly. Since the publication of the first edition in 1990, there have been many changes in both technology and methodology, including financial implications, the role of a maintenance organization, predictive maintenance techniques, various analyses, and maintenance of the program itself. This revision includes a complete update of the applicable chapters from the first edition as well as six additional chapters outlining the most recent information available. Having already been implemented and maintained successfully in hundreds of manufacturing and process plants worldwide, the practices detailed in this second edition of An Introduction to Predictive Maintenance will save plants and corporations, as well as U.S. industry as a whole, billions of dollars by minimizing unexpected equipment failures and its resultant high maintenance cost while increasing productivity. A comprehensive introduction to a system of monitoring critical industrial equipment Optimize the availability of process machinery and greatly reduce the cost of maintenance Provides the means to improve product quality, productivity and profitability of manufacturing and production plants

Fundamentals of Machine Learning for Predictive Data Analytics, second edition

Fundamentals of Machine Learning for Predictive Data Analytics, second edition
Author: John D. Kelleher
Publisher: MIT Press
Total Pages: 853
Release: 2020-10-20
Genre: Computers
ISBN: 0262361108

The second edition of a comprehensive introduction to machine learning approaches used in predictive data analytics, covering both theory and practice. Machine learning is often used to build predictive models by extracting patterns from large datasets. These models are used in predictive data analytics applications including price prediction, risk assessment, predicting customer behavior, and document classification. This introductory textbook offers a detailed and focused treatment of the most important machine learning approaches used in predictive data analytics, covering both theoretical concepts and practical applications. Technical and mathematical material is augmented with explanatory worked examples, and case studies illustrate the application of these models in the broader business context. This second edition covers recent developments in machine learning, especially in a new chapter on deep learning, and two new chapters that go beyond predictive analytics to cover unsupervised learning and reinforcement learning.

IoT Streams for Data-Driven Predictive Maintenance and IoT, Edge, and Mobile for Embedded Machine Learning

IoT Streams for Data-Driven Predictive Maintenance and IoT, Edge, and Mobile for Embedded Machine Learning
Author: Joao Gama
Publisher: Springer Nature
Total Pages: 317
Release: 2021-01-09
Genre: Computers
ISBN: 3030667707

This book constitutes selected papers from the Second International Workshop on IoT Streams for Data-Driven Predictive Maintenance, IoT Streams 2020, and First International Workshop on IoT, Edge, and Mobile for Embedded Machine Learning, ITEM 2020, co-located with ECML/PKDD 2020 and held in September 2020. Due to the COVID-19 pandemic the workshops were held online. The 21 full papers and 3 short papers presented in this volume were thoroughly reviewed and selected from 35 submissions and are organized according to the workshops and their topics: IoT Streams 2020: Stream Learning; Feature Learning; ITEM 2020: Unsupervised Machine Learning; Hardware; Methods; Quantization.

Data Analytics and Artificial Intelligence for Predictive Maintenance in Smart Manufacturing

Data Analytics and Artificial Intelligence for Predictive Maintenance in Smart Manufacturing
Author: Amit Kumar Tyagi
Publisher: CRC Press
Total Pages: 419
Release: 2024-10-23
Genre: Computers
ISBN: 1040151396

Today, in this smart era, data analytics and artificial intelligence (AI) play an important role in predictive maintenance (PdM) within the manufacturing industry. This innovative approach aims to optimize maintenance strategies by predicting when equipment or machinery is likely to fail so that maintenance can be performed just in time to prevent costly breakdowns. This book contains up-to-date information on predictive maintenance and the latest advancements, trends, and tools required to reduce costs and save time for manufacturers and industries. Data Analytics and Artificial Intelligence for Predictive Maintenance in Smart Manufacturing provides an extensive and in-depth exploration of the intersection of data analytics, artificial intelligence, and predictive maintenance in the manufacturing industry and covers fundamental concepts, advanced techniques, case studies, and practical applications. Using a multidisciplinary approach, this book recognizes that predictive maintenance in manufacturing requires collaboration among engineers, data scientists, and business professionals and includes case studies from various manufacturing sectors showcasing successful applications of predictive maintenance. The real-world examples explain the useful benefits and ROI achieved by organizations. The emphasis is on scalability, making it suitable for both small and large manufacturing operations, and readers will learn how to adapt predictive maintenance strategies to different scales and industries. This book presents resources and references to keep readers updated on the latest advancements, tools, and trends, ensuring continuous learning. Serving as a reference guide, this book focuses on the latest advancements, trends, and tools relevant to predictive maintenance and can also serve as an educational resource for students studying manufacturing, data science, or related fields.

Machine Learning. A Guideline for its Usability in Production Systems

Machine Learning. A Guideline for its Usability in Production Systems
Author: Alexander Volz
Publisher: GRIN Verlag
Total Pages: 65
Release: 2019-06-28
Genre: Technology & Engineering
ISBN: 3668968438

Bachelor Thesis from the year 2017 in the subject Engineering - Mechanical Engineering, grade: 1,3, RWTH Aachen University, language: English, abstract: This thesis provides an especially designed overview for the needs of decision makers in the production industry on the field of machine learning. By concerning economic and technological factors, as well as the individual challenges for companies, the goal of this thesis is to serve as a guideline for the usage of machine learning in production systems. After the revolutionary change caused by the introduction of the steam engine, the production line, electronics and IT, into the manufacturing industry, a new disrupting change is expected. Nowadays the rapidly increasing digitalization of the economy leads to the fourth industrial revolution. This global phenomenon is called ‘Industrie 4.0’ (GER) or ‘Smart Factory’ (US), and it combines production technology with information and communication technology. Especially, data based optimization in production is one of the predominant goals of Industrie 4.0. For the automatized analysis of large amounts of data, machine learning is an effective instrument and therefore a central element in Industrie 4.0. Recent progress in machine learning has been driven by the development of new learning algorithms and by the increasing availability of data and low-cost computation power. For many applications - from computer vision to adaptive robots – it was very difficult to devise deterministic rules. However, for these applications, it is possible to collect data, and now the idea is to use algorithms that learn from data, instead of being manually programmed. Thus, machine learning has the potential to transform data into valuable knowledge for decision making, while making improvements possible to the production system, with approaches such as predictive maintenance. The transfer of machine learning from the lab to the ‘real world’ leads to an increased interest in learning techniques, demanding further effort in explaining, on how machine learning works, and what it can be used for in other disciplines. However, the entry barrier to the diverse field of machine learning is high. With many different algorithms, theories and methods, it is hard to oversee, and therefore its influence remains limited. In addition, a recent study states that about 47% of jobs in the US are at high risk of computerization within the next decades. Therefore, employees feel insecure, and demand answers on what effect machine learning will have on their future role in the factory.

SPS2022

SPS2022
Author: A.H.C. Ng
Publisher: IOS Press
Total Pages: 874
Release: 2022-05-17
Genre: Technology & Engineering
ISBN: 1643682695

The realization of a successful product requires collaboration between developers and producers, taking account of stakeholder value, reinforcing the contribution of industry to society and enhancing the wellbeing of workers while respecting planetary boundaries. Founded in 2006, the Swedish Production Academy (SPA) aims to drive and develop production research and education and to increase cooperation within the production area. This book presents the proceedings of the 10th Swedish Production Symposium (SPS2022), held in Skövde, Sweden, from 26-29 April 2022. The overall theme of the symposium was ‘Industry 5.0 Transformation – Towards a Sustainable, Human-Centric, and Resilient Production’. Since its inception in 2007, the purpose of SPS has been to facilitate an event at which members and interested participants from industry and academia can meet to exchange ideas. The 69 papers accepted for presentation here are grouped into ten sections: resource-efficient production; flexible production; humans in the production system; circular production systems and maintenance; integrated product and production development; industrial optimization and decision-making; cyber-physical production systems and digital twins; innovative production processes and additive manufacturing; smart and resilient supply chains; and linking research and education. Also included are three sections covering the Special Sessions at SPS2022: artificial intelligence and industrial analytics in industry 4.0; development of resilient and sustainable production systems; and boundary crossing and boundary objects in product and production development. The book will be of interest to all those involved in the development and production of future products.