40 Top Tools For Manufacturers
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Author | : Walter J. Michalski |
Publisher | : CRC Press |
Total Pages | : 160 |
Release | : 2021-02-28 |
Genre | : Business & Economics |
ISBN | : 1000658775 |
We know how important it is for you to have the right tool when you need it. If you're a team leader or facilitator in a manufacturing environment, you've probably been searching a long time for a collection of implementation tools tailored specifically to your needs. Well, look no further. Based on the same principles used to develop Tool Navigator's Master Guide for Teams, here is a group of 40 dynamic tools to help you and your teams implement powerful manufacturing process improvement. This essential resource allows you and your teams to start and complete almost any manufacturing task. The book includes plenty of graphics, charts, illustrations and indexes to help you navigate your way through a problem solving process. In addition, the author gives you relevant background information and an overview of a tool's usage to assist your teams in the proper selection, sequencing, and application of major tools such as JIT, TPM, Process Mapping and Cycle Time Management. To help you and your teams select just the right tool for your problem solving or manufacturing process improvement activities, we've sorted and arranged them into four stages. The real power of this book is that if you use the tools, working your way through the stages, the end result is Customer Satisfaction! The four stages are: process; cycle time; variability; and problem solving. Unlike other tool guides, the Tool Navigator guides are more than just a book of dry definitions. It is a true navigator. Each guide features: Classification of each tool by process application. Description of various applications of the tool. Problem solving phases most applicable for the tool. Ranking of category or work discipline in which the tool is most used. Step-by-step procedures on how to use tool. Examples of the tool's output or result. Useful appendixes and statistical charts. Cross reference index to find tools in The Master Guide for Teams. Boxes that link to other tools in The Master Guide for Teams.
Author | : Keisuke Arai |
Publisher | : CRC Press |
Total Pages | : 402 |
Release | : 1998-09-24 |
Genre | : Business & Economics |
ISBN | : 9781563271915 |
Lean manufacturing cannot happen in a factory that lacks dependable, effective equipment. Breakdowns and processing defects translate into excess work-in-process and finished inventory, kept on hand "just in case." Recurring minor stoppages force employees to watch automated equipment that should run by itself. TPM gives a framework for addressing such problems, but many companies implement TPM at a superficial level, and the resulting productivity gains fall short of their potential. If your TPM implementation has resulted in posters and logos rather than a rise of productivity, how are you addressing this halt of progress? In TPM for the Lean Factory, authors Sekine and Arai teach you to identify and attack the key equipment-related problems and misunderstandings that make plants miss their lean manufacturing goals. Written for companies with a basic TPM framework already in place, you'll learn three powerful approaches for cutting this waste: The new 5Ss: focusing on standard locations and labeling through the first 2Ss Instant maintenance: mastering quick repairs of minor equipment failures Improved setup operations: organizing the preparation to save time and prevent errors Chapters on cell design, product and process quality factor testing, and daily equipment inspection give you additional weapons for fighting waste and low productivity. For practical application, an implementation overview summarizes the steps for each topic, keyed to a set of 50 adaptable worksheets and examples. A practical and supportive resource, TPM for the Lean Factory extends a fresh vision and focus to help you get top results from your TPM efforts.
Author | : Productivity Press Development Team |
Publisher | : CRC Press |
Total Pages | : 112 |
Release | : 2002-02-01 |
Genre | : Business & Economics |
ISBN | : 1482293730 |
The philosophy of kaizen, which simply means continuous improvement, needs to adopted by any organization seeking to implement lean improvements that go beyond cost cutting. Kaizen events are opportunities to make focused changes in the workplace. Kaizen for the Shopfloor takes readers through the critical steps for conducting a very effective kaizen event: one that is well planned, well implemented, and well documented. As the newest addition to the Shingo Prize Winning Shopfloor Series, Kaizen for the Shopfloor distills the complexities of jump starting lean processes into an easily accessible format for those frontline employees who make lean possible. About the Shopfloor Series: Put proven improvement tools in the hands of your entire workforce! Progressive shopfloor improvement techniques are imperative for manufacturers who want to stay competitive and to achieve world class excellence. And it's the comprehensive education of all shopfloor workers that ensures full participation and success when implementing new programs. The Shopfloor Series books make practical information accessible to everyone by presenting major concepts and tools in simple, clear language and at a reading level that has been adjusted for operators by skilled instructional designers. One main idea is presented every two to four pages so that the book can be picked up and put down easily. Each chapter begins with an overview and ends with a summary section. Helpful illustrations are used throughout.
Author | : Norman Bodek |
Publisher | : PCS Inc. |
Total Pages | : 412 |
Release | : 2004 |
Genre | : Business & Economics |
ISBN | : 9780971243668 |
Foreword. . . Foreword. . Ch. 1. The journey begins. 5. Ch. 2. Introducing Dr. Shigeo Shingo. 15. Ch. 3. Taichi Ohno. 27. Ch. 4. Defining waste. 39. Ch. 5. Dr. Shingo asking five whys at Granville Phillips. 45. Ch. 6. My first trip to Japan : a thriller. 49. Ch. 7. Discovering Shingo : a magic moment. 63. Ch. 8. The lobster feast and the first changeover by Dr. Shingo. 71. Ch. 9. The study mission process. 85. Ch. 10. SMED - quick changeovers - the heart of JIT. 93. Ch. 11. My mental transformation : there are 'gems' scattered all over Japan. 103. Ch. 12. Developing an understanding of Japan. 121. Ch. 13. Factory tours : a feast for the eyes. 127. Ch. 14. The Gemba walk. 137. Ch. 15. 5 S. 143. Ch. 16. Discovering books in Japan. 147. Ch. 17. Fire the quality manager!. 155. Ch. 18. The best factory in the world. 161. Ch. 19. Getting to know Dr. Shingo. 171. Ch. 20. The birth of the Kaizen Blitz. 177. Ch. 21. Finding books and meeting Kazuhiro Uchiyama. 187. Ch. 22. Shingo to teacher. 193. Ch. 23. Never take no for an answer. 197. Ch. 24. Introduction to TPM - another billion dollar idea. 201. Ch. 25. Shigehiro Nakamura. 213. Ch. 26. Kaoru Ishikawa. 227. Ch. 27. Iwao Kobayashi - 20 keys. 231. Ch. 28. Union of Japanese scientists and engineers (JUSE). 235. Ch. 29. Dr. W. Edwards deming. 237. Ch. 30. The impact of Dr. Joseph Juran. 251. Ch. 31. Life time employment system. 253. Ch. 32. Quick and easy Kaizen. 257. Ch. 33. A gallery of great geniuses. 277. Ch. 34. Professor Louis E. Davis and socio-technical systems. 295. Ch. 35. Failure to change is a vice!. 301. Ch. 36. Summary. 305. Ch. 37. Gary Convis - President Toyota (TMMK). 307. Ch. 38. Gary Smuda - technicolor corporation. 319. Ch. 39. Professor Doc - Robert Hall. 329. Ch. 40. Don Dewar - President QCI International. 341. Ch. 41. Richard Schonberger. 345. Ch. 42. Vision statements. 355. . Lean terms. 361.
Author | : Robin Kent |
Publisher | : Elsevier |
Total Pages | : 364 |
Release | : 2017-09-29 |
Genre | : Technology & Engineering |
ISBN | : 0081022727 |
Cost Management in Plastics Processing: Strategies, Targets, Techniques, and Tools, Fourth Edition, makes readers think about current practices and how to go forward with effective cost management. This is a practical workbook that provides a structured approach to reducing costs in plastics processing for all the major plastics shaping processes (moulding, extrusion, forming) as well as elsewhere in the company (e.g., in factory services and non-manufacturing areas). Competition in all manufacturing sectors is increasing, and there is continuous pressure to drive costs down and to increase cost management. Good cost management improves profits and margins, improves management control and opens the door to becoming a world-class company. The approach throughout this book looks rigorously at where costs are incurred and proposes projects and targets for cost reduction. This book is designed to provide a well-structured map broken down into simple tasks and achievable goals. This book offers a structured approach to the techniques of cost management, from how costs are calculated by accountants, to the effective use of machines and labor, to the minimization of waste. It begins by looking at traditional methods of accounting and costing and whether these are helpful or accurate for project management. Practical examples of cost management in plastics processing are included, together with many useful flow charts and diagrams to illustrate the points under discussion. - Enables plastics processors to institute an effective cost management system, going beyond simply trying to cut costs - Provides a holistic perspective on cost management, shining a light on areas on costs which may not have previously been considered or accounted for, and proposing projects and targets for cost reduction - Serves as a route map to help companies move toward improved margins and greater profitability
Author | : |
Publisher | : |
Total Pages | : 998 |
Release | : 1955 |
Genre | : Aeronautics |
ISBN | : |
Author | : Society of Manufacturing Engineers |
Publisher | : Society of Manufacturing Engineers |
Total Pages | : 902 |
Release | : 1984-12-10 |
Genre | : Technology & Engineering |
ISBN | : 0872631354 |
You'll rely on Forming to help you understand over 50 forming processes plus the advantages, limitations, and operating parameters for each process. Save valuable production time and gain a competitive edge with practical data that covers both the basics and advanced forming processes. Forming also helps you choose the most appropriate materials, utilize innovative die designs, and assess the advantages and limitations of different press types and processes.
Author | : Sandip Kunar |
Publisher | : CRC Press |
Total Pages | : 285 |
Release | : 2024-11-29 |
Genre | : Business & Economics |
ISBN | : 1040040721 |
Optimization for advanced manufacturing processes in fabrication is becoming increasingly important around the world across a range of industries because of its improved productivity, capabilities, efficacy, and sustainability characteristics. This new book explains how to optimize various industrial systems and processes utilizing new significant statistical and evolutionary methodologies. Statistical, multi-criteria decision-making, and evolutionary strategies for single- and multi-objective optimization are covered here, with relevant theoretical details, salient characteristics, implementation processes, effectiveness studies, and results in manufacturing. The chapters present a variety of advanced manufacturing processes and optimization techniques. Processes are described with basic explanations, characteristics, and applications in various technological and biomedical domains. The chapters address the processes prediction of mechanical properties, design and development of tools, impact of power supply, increasing machining precision and efficiency, genetic algorithm optimization, additive manufacturing, and much more. Providing a comprehensive study of advanced manufacturing processes, this volume is a valuable reference for engineers and R&D researchers involved in optimization for advanced manufacturing processes as well as for academics and postgraduate-level students in mechanical engineering, manufacturing engineering, and machining processes.
Author | : Peter Lund Simmonds |
Publisher | : |
Total Pages | : 484 |
Release | : 1872 |
Genre | : Commerce |
ISBN | : |
Author | : |
Publisher | : |
Total Pages | : 436 |
Release | : 1915 |
Genre | : Blacksmithing |
ISBN | : |